The enhancement of the surface characteristics and corrosion resistance of cobalt alloys is under continuous examination for its biomedical applications. In this work, the investigation of corrosion performance of cobalt alloy coated with HA and HA/ZnO reinforced powders using plasma spray technique revealed that on the continuous increase of ZnO reinforcement the corrosion resistance improved progressively. The increment in surface hardness and drop in surface roughness was examined with the rise in ZnO content. Each coated sample exhibits a hydrophilic property. According to SEM and EDX investigations, homogeneous distribution of HA/ZnO coatings and intact reinforcement of ZnO in pure HA powder was noticed. All of the coated specimens maintain their morphological integrity, ensuring excellent protection of the prepared samples. The obtained outcomes denote HA/ZnO reinforced coatings on CoCr alloy as a suitable combination of enhanced surface properties and excellent corrosion resistance for future bone implant practices.

In the current investigation plasma spray technique was used for depositing hydroxyapatite (HA) and hydroxyapatite – silicon oxide (SiO 2 ) coatings on 316L SS substrate. In HA-SiO 2 coating, 20 wt% SiO 2 was mixed with HA. The feedstock and coatings were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM) / energy-dispersive X-ray spectroscopy (EDX) analyses. The corrosion resistance of the uncoated, HA coated and HA + 20 wt% SiO 2 coated 316L SS was investigated by electrochemical corrosion testing in simulated human body fluid (Ringer’s solution). After the corrosion testing, the samples were analyzed by XRD and SEM / EDX analyses. The addition of SiO 2 reduces the crystallinity of the coating. The corrosion resistance of the 316L SS was found to increase after the deposition of the HA + 20 wt% SiO 2 and HA coatings.