For annealing, brazing or sintering, furnace atmospheres help ensure that metals thermal processors obtain the results they need. Hydrogen-containing atmospheres are used to protect surfaces from oxidation, and to ensure satisfactory thermal processing results. Hydrogen-containing atmospheres make thermal processing more forgiving because the hydrogen improves heat conduction and actively cleans heated surfaces – reducing oxides and destroying surface impurities. For powder based fabrication such as P/M, MIM or binder-jet metal AM, the use of a hydrogen-containing thermal processing atmosphere ensures the highest possible density of the sintered parts without necessitating the use of post-processing techniques. Users of pure hydrogen or hydrogen-containing gas blend atmospheres often struggle with hydrogen supply options. Hydrogen storage may create compliance problems due to its flammability and high energy content. Hydrogen generation enables hydrogen use without hydrogen storage issues. Deployment of hydrogen generation can ease the addition of thermal processing atmospheres to new and existing processing facilities.

Wire atomization processes used to make refractory and high temperature alloy powders are relatively expensive due to the cost of feedstock, energy, and gas. A new process based on Transferred Arc Wire Atomization technology, however, has the potential to overcome these problems. This paper introduces the innovative process which, in combination with hydrogen generation, presents new opportunities for several alloys that can be more easily processed by plasma wire atomization. The new approach shows promise to reduce both fixed and variable costs for certain refractory and high temperature materials.

Temperature Processing Inc. has offered merchant heat treating in the northern NJ town of North Arlington for over 60 years. Their 10,000 sq ft facility, expanded in 1998, offers broad thermal processing capability in a compact plant. Diverse services offered include annealing, tempering, bright hardening, ageing and nitriding.