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1-5 of 5
D.J. Sordelet
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Proceedings Papers
ITSC2000, Thermal Spray 2000: Proceedings from the International Thermal Spray Conference, 851-858, May 8–11, 2000,
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A brief feasibility study was performed to produce thermal spray coatings using gas atomized powders of Cu47Ti34-xZr11Ni8Six, where x=0 and 1. These alloys have previously been shown to be capable of forming metallic glasses having thick (1-2 cm) cross sections because they can be cooled from the melt at relatively low cooling rates (e.g., 100-102Ks-1). The properties of these metallic glasses include high strength, high elasticity and high fracture toughness. Amorphous plasma arc sprayed coatings were produced which were close in composition to the starting powders, and exhibited comparable glass transition and crystallization behavior. The amorphous structure of the as-sprayed coatings was used as a source for forming a range of partially devitrified and fully crystallized structures. The average hardness of the coatings increased from around 6 GPa to near 10 GPa as the degree of crystallization increased.
Proceedings Papers
ITSC1998, Thermal Spray 1998: Proceedings from the International Thermal Spray Conference, 467-472, May 25–29, 1998,
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A study was performed to examine the effects of starting powder composition, substrate thermal conductivity, and substrate temperature on the composition and structure of individual Al-Cu-Fe splats formed during thermal spraying. The fraction of quasicrystalline phase which formed was found to depend on the chemistry and solidification history of the splats. Due to evaporative loss of Al during spraying, an initial powder composition higher in Al produced splats closer to the desired composition, which yielded more of the quasicrystalline phase. Deposition onto lower thermal conductivity surfaces resulted in an increase in the quasicrystalline phase, as did solidification onto higher temperature substrates.
Proceedings Papers
ITSC1998, Thermal Spray 1998: Proceedings from the International Thermal Spray Conference, 705-710, May 25–29, 1998,
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Al-Cu-Fe quasicrystalline coatings, due to their high hardness and low friction coefficients, are potential candidates for improving the wear resistance of ductile materials. However, technological applications may be limited on account of their brittle nature. This study examines the effects of starting powder composition and thermal spray process parameters on the phase assemblage, microstructure, and tribological response of Al-Cu-Fe thermally sprayed coatings. It was found that the coatings fail by a delamination mechanism in unlubricated unidirectional sliding wear. Furthermore, the coatings produced by the high velocity oxy-fuel technique showed a very low coefficient of friction and wear rate.
Proceedings Papers
ITSC1998, Thermal Spray 1998: Proceedings from the International Thermal Spray Conference, 911-916, May 25–29, 1998,
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The demand for highly continuous thermal spray deposition processing to gain manufacturing efficiency and enhanced control of deposition microstructure has driven the search for powder feedstocks that exhibit uniform flow behavior in pneumatic feeding devices even at low carrier gas flow ratios. This paper compares the continuous powder feeding characteristics of one type of feeding device for two different powder alloys fabricated by a representative set of powder processing methods, including spray dried, fused (cast) and crushed, and inert gas atomized. Powders were fabricated by both commercial vendors and Ames Laboratory processing equipment. The powder mass flow rate was found to depend directly on the apparent density of a specific powder type instead of the dry powder flowability, as initially expected.
Proceedings Papers
ITSC1997, Thermal Spray 1997: Proceedings from the United Thermal Spray Conference, 135-139, September 15–18, 1997,
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Gas atomized Al 63 Cu 25 Fe 12 powders of varying size fractions were plasma sprayed to study the relationships between coating microstructure and tribological behavior. After spraying, annealing was performed on one of the coatings. Abrasion and sliding wear tests were performed on the coatings. The results indicate a correlation between the abrasion resistance and hardness of the coatings. Furthermore, sliding wear tests reveal lower coefficients of friction for the as-sprayed coatings compared to the annealed coatings.