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1-17 of 17
C.M. Chua
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Series: ASM Technical Books
Publisher: ASM International
Published: 01 November 2019
DOI: 10.31399/asm.tb.mfadr7.t91110001
EISBN: 978-1-62708-247-1
Abstract
This article introduces the wafer-level fault localization failure analysis (FA) process flow for an accelerated yield ramp-up of integrated circuits. It discusses the primary design considerations of a fault localization system with an emphasis on complex tester-based applications. The article presents examples that demonstrate the benefits of the enhanced wafer-level FA process. It also introduces the setup of the wafer-level fault localization system. The application of the wafer-level FA process on a 22 nm technology device failing memory test is studied and some common design limitations and their implications are discussed. The article presents a case study and finally introduces a different value-add application flow capitalizing on the wafer-level fault localization system.
Proceedings Papers
ISTFA2016, ISTFA 2016: Conference Proceedings from the 42nd International Symposium for Testing and Failure Analysis, 547-554, November 6–10, 2016,
Abstract
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This paper proves the effects of laser pulse width on the lowering of LADA and SEU threshold laser energy. The soft failure rate is found to increase with reducing pulse widths from 100 μs to 2 μs. The results obtained suggest that pulsed-LADA for soft defect characterization and localization could offer notably improved SNR and turnaround time. This is because it is no longer critical to assign the test point close to the shmoo boundary which is well known to give rise to spurious signals. With a less noisy signal image, the overall debug cycle time can be shortened since multiple frames average is not required. Further driven by the motivation to seek a viable alternative to overcome the challenge of weak LADA signals due to poor transmittance of 1064 nm wavelength laser through full wafer thickness and a solid immersion lens, preliminary results based on 1122 nm wavelength laser is also presented. It is observed that though the OBIC quantum efficiency at 1122 nm is 80% lower than at 1064 nm, it is 25% higher when a solid immersion lens is used.
Journal Articles
Journal: EDFA Technical Articles
EDFA Technical Articles (2016) 18 (3): 10–16.
Published: 01 August 2016
Abstract
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This article explains how hardware and software enhancements bring new capabilities to one of the most widely used soft-defect localization techniques. It discusses the basic concept of electrically enhanced laser-assisted device alteration (EeLADA) and demonstrates its use on different types of soft and hard defects. It also discusses the relative advantages of hardware and software implementations.
Proceedings Papers
ISTFA2015, ISTFA 2015: Conference Proceedings from the 41st International Symposium for Testing and Failure Analysis, 1-5, November 1–5, 2015,
Abstract
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Pulsed-LADA is found to play an important role in the advancement of next-generation LADA and it is reported that tens of μs pulses with 10 kHz frequency is sufficient to observe enhancements in carrier injection. Electrically-enhanced LADA (EeLADA), based on pulsed-LADA, is introduced as a new fault localization method capable to overcome current limitation of Laser Assisted Device Alteration (LADA) application on soft failure and extends it to hard failure debug. We present the EeLADA methodology and experimental data to demonstrate its feasibility.
Proceedings Papers
ISTFA2015, ISTFA 2015: Conference Proceedings from the 41st International Symposium for Testing and Failure Analysis, 14-20, November 1–5, 2015,
Abstract
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A modulated laser beam in the form of a continuous pulse train is explored on Laser Assisted Device Alteration (LADA). We term this pulsed-LADA to differentiate from conventional continuous wave (cw)-LADA. It is found that a duty cycle of less than 0.9 at low frequency above 1 kHz is sufficient to experience significant enhancements in laser stimulation. Following this, a new derivative of LADA technique called Electrically-enhanced LADA (EeLADA) is developed. Experimental results to demonstrate its capability in improving diagnostic resolution and potential application to hard failure debug will be presented.
Proceedings Papers
ISTFA2013, ISTFA 2013: Conference Proceedings from the 39th International Symposium for Testing and Failure Analysis, 587-593, November 3–7, 2013,
Abstract
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Wafer level tester-based fault isolation (FI) tool exists back in 2008 but is not widely adopted by industry. This is expected because such tool is commonly known for its primary role in dynamic electrical FI. Since packages are readily available, there is little motivation in using wafers. This paper provides a different perspective to consider such tool as part of a wafer level debug solution to enhance current failure pre diagnostic and diagnosis capabilities, to meet requirements for fast and effective yield ramp. Test cases are presented to support this perspective and a roadmap that guides next generation wafer level FI tool is also proposed at the end of the paper.
Proceedings Papers
ISTFA2011, ISTFA 2011: Conference Proceedings from the 37th International Symposium for Testing and Failure Analysis, 170-175, November 13–17, 2011,
Abstract
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The channel of metal-oxide-semiconductor (MOS) transistors at different modes of operation has been characterized using dynamic backside laser reflectance modulation technique for different NMOS and PMOS transistors with different channel lengths. The reflectance modulations contain a primary peak near the drain-end when the MOS transistor is in saturation mode. Comparison studies with a Pseudo-Two-Dimensional analytical model support the hypothesis that the observed peak corresponds to the pinch-off point.
Proceedings Papers
ISTFA2010, ISTFA 2010: Conference Proceedings from the 36th International Symposium for Testing and Failure Analysis, 332-337, November 14–18, 2010,
Abstract
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Dynamic Laser Stimulation (DLS) fault isolation techniques involve using an Automated Test Equipment (ATE) to run the device under certain test patterns together and a scanning laser beam to localize sites sensitive to laser stimulation. Such techniques are proven effective for localizing soft failures. In this paper, we demonstrate the feasibility of using such dynamic techniques for functional hard failures and design debug applications. We illustrate experimentally the significance of achieving sufficient signal to noise ratio (SNR) before such applications can be realized effectively, due to the large irregular noise that couples through as the functional pattern is run. We adopted a combination of hardware noise reduction and test program modification to overcome this challenge.
Journal Articles
Journal: EDFA Technical Articles
EDFA Technical Articles (2010) 12 (3): 20–27.
Published: 01 August 2010
Abstract
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The best spatial resolution that can be achieved with far-field optical fault localization techniques is around 20 times larger than the critical defect size at the 45 nm technology node. There is also a limit on the laser power that can be safely used on 45 nm devices, which further compromises fault localization precision. In this article, the authors explain how they overcome these limitations using pulsed laser-induced imaging techniques and a refractive solid immersion lens. Two case studies show how the combination of pulsed-laser scanning optical microscopy and a solid immersion lens improves localization precision and detection sensitivity.
Proceedings Papers
ISTFA2009, ISTFA 2009: Conference Proceedings from the 35th International Symposium for Testing and Failure Analysis, 33-37, November 15–19, 2009,
Abstract
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A Laser Timing Probe (LTP) system which uses a noninvasive 1.3 µm continuous wave (CW) laser with frequency mapping and single point measurement capabilities is described. The frequency mapping modes facilitate the localization of signal maxima for subsequent single point measurements. Measurements of waveforms with long delays and 50 ps response time from NMOS and PMOS transistors are also shown.
Proceedings Papers
ISTFA2008, ISTFA 2008: Conference Proceedings from the 34th International Symposium for Testing and Failure Analysis, 1-6, November 2–6, 2008,
Abstract
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The effect of Refractive Solid Immersion Lens (RSIL) parameters on the enhancement to laser induced fault localization techniques are investigated. The experimental results of the effect on a common laser induced technique, namely Thermally Induced Voltage Alteration (TIVA), and imaging are presented. A signal enhancement in the peak TIVA signal of close to 12 times has been achieved.
Proceedings Papers
ISTFA2008, ISTFA 2008: Conference Proceedings from the 34th International Symposium for Testing and Failure Analysis, 402-406, November 2–6, 2008,
Abstract
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The spatial resolution and sensitivity of laser induced techniques are significantly enhanced by combining refractive solid immersion lens technology and laser pulsing with lock-in detection algorithm. Laser pulsing and lock-in detection enhances the detection sensitivity and removes the ‘tail’ artifacts due to amplifier ac-coupling response. Three case studies on microprocessor devices with different failure modes are presented to show that the enhancements made a difference between successful and unsuccessful defect localization.
Proceedings Papers
ISTFA2007, ISTFA 2007: Conference Proceedings from the 33rd International Symposium for Testing and Failure Analysis, 81-85, November 4–8, 2007,
Abstract
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Spectral analysis of near IR photon emissions was performed on unstrained as well as uniaxial tensile strained nMOSFETs with physical gate length of 60 nm. The significant differences in the observed spectra could be attributed to the strain-induced bandgap narrowing. This shows that photon emission spectroscopy could potentially be used as a tool to monitor strain in the nMOSFET channel.
Proceedings Papers
ISTFA2007, ISTFA 2007: Conference Proceedings from the 33rd International Symposium for Testing and Failure Analysis, 156-160, November 4–8, 2007,
Abstract
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In this paper, the application of pulsed-TIVA for the localization of Cu/low- k interconnect reliability defects in comb test structures is described. Two types of subtle dielectric defects which are otherwise not detectable with conventional TIVA can be detected with pulsed-TIVA.
Proceedings Papers
ISTFA2006, ISTFA 2006: Conference Proceedings from the 32nd International Symposium for Testing and Failure Analysis, 234-238, November 12–16, 2006,
Abstract
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This paper describes a pulsed laser induced digital signal integration algorithm for pulsed laser operation that is compatible with existing ac-coupled and dc-coupled detection systems for fault localization. This algorithm enhances laser induced detection sensitivity without a lock-in amplifier. The best detection sensitivity is achieved at a pulsing frequency range between 500 Hz to 1.5 kHz. Within this frequency range, the algorithm is capable of achieving more than 9 times enhancement in detection sensitivity.
Proceedings Papers
ISTFA2004, ISTFA 2004: Conference Proceedings from the 30th International Symposium for Testing and Failure Analysis, 604-608, November 14–18, 2004,
Abstract
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This article describes a series of experiments that were conducted on flash memory devices to correlate the defects that are detected by photon emission microscopy (PEM) and laser-induced techniques. Currently, there are two main categories of fault localization techniques for failure analysis, namely passive and active techniques. The article discusses defect localization by PEM and SOM. Three types of defects are described: Type 1 defects are those that can be accurately localized by both PEM and laser-induced techniques; Type 2 defects are defects which can only be detected with PEM and are not observable with laser-induced techniques; and Type 3 defects are those that are detectable with laser-induced techniques but cannot be detected by PEM. While PEM is able to capture the symptoms of existing leakage defects, laser-induced techniques can precisely localize temperature sensitive defects.
Proceedings Papers
ISTFA2001, ISTFA 2001: Conference Proceedings from the 27th International Symposium for Testing and Failure Analysis, 171-177, November 11–15, 2001,
Abstract
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Thermal beam induced techniques such as Thermally Induced Voltage Alteration (TIVA), Seebeck Effect Imaging (SEI) [1] and Optical Beam Induced Resistance Change (OBIRCH) [2] have been used for localization of reliability related faults in integrated circuits over the last few years. In this paper, we describe several approaches to optimize the detection of thermal beam induced phenomenon. In the first method, we have improved control of the laser scanning system to define a specific dwell time at each pixel. Secondly, we utilized a voltage source in series with an inductor to detect the induced voltage changes as the laser is scanned across the device. Finally, we employed a pulsed laser and a lock-in signal processing technique to increase the signal-tonoise ratio.