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Amir Ziabari
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Journal Articles
Relating Process Anomalies from Laser Powder Bed Fusion of Ni282 to Creep Deformation
Available to Purchase
Journal: AM&P Technical Articles
AM&P Technical Articles (2025) 183 (2): 11–16.
Published: 01 March 2025
Abstract
View articletitled, Relating Process Anomalies from Laser Powder Bed Fusion of Ni282 to Creep Deformation
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for article titled, Relating Process Anomalies from Laser Powder Bed Fusion of Ni282 to Creep Deformation
Laser powder bed fusion (LBFP) additive manufacturing is a potential route for the rapid qualification of new materials for use in nuclear reactor design. Process anomalies such as spatter particles can induce lack of fusion (LOF) voids that may adversely affect the material's mechanical performance. This examination of the spatter particle process in a nickel superalloy using X-ray computed tomography and optical microscopy was conducted to identify possible causes for the formation of LOF voids and other variations during LBPF processing.
Proceedings Papers
Microstructure and Mechanical Properties of Ni-based Alloys Fabricated by Laser Powder Bed Fusion
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AM-EPRI2024, Advances in Materials, Manufacturing, and Repair for Power Plants: Proceedings from the Tenth International Conference, 159-170, February 25–28, 2025,
Abstract
View Papertitled, Microstructure and Mechanical Properties of Ni-based Alloys Fabricated by Laser Powder Bed Fusion
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for content titled, Microstructure and Mechanical Properties of Ni-based Alloys Fabricated by Laser Powder Bed Fusion
The Advanced Materials and Manufacturing Technologies (AMMT) program is aiming at the accelerated incorporation of new materials and manufacturing technologies into nuclear-related systems. Complex Ni-based components fabricated by laser powder bed fusion (LPBF) could enable operating temperatures at T > 700°C in aggressive environments such as molten salts or liquid metals. However, available mechanical properties data relevant to material qualification remains limited, in particular for Ni-based alloys routinely fabricated by LPBF such as IN718 (Ni- 19Cr-18Fe-5Nb-3Mo) and Haynes 282 (Ni-20Cr-10Co-8.5Mo-2.1Ti-1.5Al). Creep testing was conducted on LPBF 718 at 600°C and 650°C and on LPBF 282 at 750°C. finding that the creep strength of the two alloys was close to that of wrought counterparts. with lower ductility at rupture. Heat treatments were tailored to the LPBF-specific microstructure to achieve grain recrystallization and form strengthening γ' precipitates for LPBF 282 and γ' and γ" precipitates for LPBF 718. In-situ data generated during printing and ex-situ X-ray computed tomography (XCT) scans were used to correlate the creep properties of LPBF 282 to the material flaw distribution. In- situ data revealed that spatter particles are the potential causes for flaws formation in LPBF 282. with significant variation between rods based on their location on the build plate. XCT scans revealed the formation of a larger number of creep flaws after testing in the specimens with a higher initial flaw density. which led to a lower ductility for the specimen.