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1-13 of 13
Optical emission spectroscopy
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Proceedings Papers
ITSC 2019, Thermal Spray 2019: Proceedings from the International Thermal Spray Conference, 709-713, May 26–29, 2019,
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In this study, pure rutile TiO 2 coatings are deposited on stainless steel substrates by very low-pressure plasma spraying (VLPPS). The spraying system was used in the reactive mode, injecting both titanium powder and oxygen gas to achieve nanosize particles. Optical emission spectroscopy showed that the interaction between Ti particles and O 2 occurred in flight. Coating microstructure and phase composition were characterized at the surface and in the bulk with respect to operating parameters. Coating surfaces show typical cauliflower microstructure with many nanoparticles, while the microstructure below was found to change from binary to columnar as spraying distance increases.
Proceedings Papers
ITSC 2019, Thermal Spray 2019: Proceedings from the International Thermal Spray Conference, 650-658, May 26–29, 2019,
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In plasma spraying, hydrogen is widely used as a secondary working gas. Under low-pressure conditions, even small amounts of hydrogen can have a significant effect on the plasma jet as mechanisms such as diffusion and recombination come into play. This study investigates the influence of Ar-H 2 mixtures on electron densities, temperature distributions, and local composition in the plasma jet using optical emission spectroscopy. Several mechanisms reported in the literature are consulted to explain the observed phenomena.
Proceedings Papers
ITSC 2018, Thermal Spray 2018: Proceedings from the International Thermal Spray Conference, 294-298, May 7–10, 2018,
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In this work, optical emission spectroscopy is used to study plasma-liquid precursor interactions in a plasma spray process. A mapping of the plasma jet is performed with a bundle of seven optical fibers while injecting various liquid precursors. Two suspensions containing a titania (TiO 2 ) powder in different solvents and one solution containing titanium butoxide are analyzed. For each precursor, the evolution of both temperature and spectral line intensities along the plasma jet are observed. Comparing these results brings a new understanding of the precursor decomposition inside the plasma, while the noted contrasts between water and ethanol as solvent, and between the use of a powder and that of an alkoxide as a source of titanium, help to assess the effect of these parameters on the plasma spray process.
Proceedings Papers
ITSC 2018, Thermal Spray 2018: Proceedings from the International Thermal Spray Conference, 403-409, May 7–10, 2018,
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In the Plasma Spray-Physical Vapor Deposition (PS-PVD) process, the vapor atom of feedstock material is one deposition unit of the columnar structure coating. It is reported that the gas phase may be transformed into cluster when the powder feeding rate increases from small to large or the sedimentation distance increases from a certain distance to another distance. In order to understanding the variation of vaporized coating material in free plasma jet, the gaseous material capacity of plasma jet must be fundamentally understood. In this work, the thermal characteristics of plasma were firstly measured by optical emission spectrometry (OES). The results show that the free plasma jet is in the local thermal equilibrium due to a typical electron number density from 2.1×1015 to 3.1×1015 cm -3 . In this condition, the temperature of gaseous zirconia can be equal to the plasma temperature. A model was developed to obtain the vapor pressure of gaseous ZrO 2 molecules as a two dimensional map of jet axis and radial position corresponding to different average plasma temperatures. The overall gaseous material capacity of free plasma jet was further established. At a position of plasma jet, clusters may form when the gaseous material exceeds local maximum gaseous material capacity.
Proceedings Papers
ITSC 2015, Thermal Spray 2015: Proceedings from the International Thermal Spray Conference, 746-752, May 11–14, 2015,
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Very low pressure plasma spraying (VLPPS) is an emerging process allowing manufacturing oxide and metallic coatings by condensation of vapors generated by feedstock powder vaporization. This process operates at unusually low pressures, typically between 100 and 1000 Pa. This paper aims at presenting recent developments for manufacturing Ti,Al,N coatings via a reactive mode. At first, nitrogen was used as the primary plasma forming gas to enrich spraying surrounding with nitriding species. Plasma jet mass enthalpy and substrate surface temperature were varied to evidence nitride phase formation during spraying. Then, a secondary nitrogen injection was implemented and located close to the surface to be covered in view of creating a continuous nitrogen supply to promote the nitriding mechanisms on the surface. SEM, XRD, GDOES and NHT were implemented to characterize coatings structure. This study highlights the nitrides formation versus spray operating conditions. The microstructural and mechanical features as well as the chemical composition are presented.
Proceedings Papers
ITSC 2013, Thermal Spray 2013: Proceedings from the International Thermal Spray Conference, 1-7, May 13–15, 2013,
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Very low pressure plasma spraying (VLPPS) has been used to manufacture thin, dense, finely-structured ceramic coatings for various applications. This paper presents the results of work in which VLPPS is used to deposit metal. Aluminum was chosen as a demonstrative material, due to its moderate vaporization enthalpy (38.23 KJ·cm -3 ), with the objectives of better understanding the behavior of a solid precursor injected into the plasma jet, leading to the formation of vapors, and controlling the factors affecting coating structure. Nearly dense aluminum coatings were successfully deposited by VLPPS at 100 Pa with an intermediate power (45 kW) plasma torch. Optical emission spectroscopy (OES) was used to observe the behavior of the metal powder injected into the plasma jet, and simplified CFD modeling provided a better understanding of thermophysical mechanisms. The effect of powder size distribution, substrate temperature, and spray distance were studied. Coatings were characterized by SEM observations and Vickers microhardness measurements.
Proceedings Papers
ITSC2012, Thermal Spray 2012: Proceedings from the International Thermal Spray Conference, 828-833, May 21–24, 2012,
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Plasma spraying at very low pressure (50-200 Pa) is significantly different from atmospheric plasma conditions (APS). Applying powder feedstock it is possible to defragment the particles into very small clusters or even to evaporate the material. As a consequence, the deposition mechanisms and the resulting coating microstructures could be quite different compared to conventional APS liquid splat deposition. Thin and dense ceramic coatings as well as columnar-structured strain-tolerant coatings with low thermal conductivity can be achieved offering new possibilities for application in energy systems. To exploit the potential of such a gas phase deposition from plasma spray-based processes, the deposition mechanisms and their dependency on process conditions must be better understood. Thus, plasma conditions were investigated by optical emission spectroscopy. Coating experiments were performed, partially at extreme conditions. Based on the observed microstructures, a phenomenological model is developed to identify basic growth mechanisms.
Proceedings Papers
ITSC 2007, Thermal Spray 2007: Proceedings from the International Thermal Spray Conference, 826-831, May 14–16, 2007,
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Low pressure plasma spraying (LPPS) and LPPS-Thin Film (LPPS-TF) processes cover a broad operational pressure range from typically 200 mbar down to a few millibars, filling the gap between conventional thermal spray processes, where coatings are made from the liquid phase, and conventional thin film technologies such as PVD or CVD, where coatings are produced from precursors species in the vapor phase. Using some specific parameters of the LPPS-TF process, the injected material can be partially or even completely in gaseous phase, disqualifying diagnostics based on the detection of solid or liquid particles such as the DPV-2000 (Tecnar, St-Bruno, QC, CA). In this case, other optical diagnostic tools have to be used, such as optical emission spectroscopy (OES) to characterize the LPPS-TF process. In this paper, a qualitative study of the properties of the injected material in the plasma jet using DPV-2000 and optical emission spectroscopy is presented by varying specific plasma parameters. Moreover, in some particular cases, it is shown that the combination of DPV measurements and OES can help to monitor the coating process and to improve the basic understanding of the LPPSTF technology.
Proceedings Papers
ITSC 2007, Thermal Spray 2007: Proceedings from the International Thermal Spray Conference, 167-172, May 14–16, 2007,
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A consistent thermal and chemical non-equilibrium model for inductive supersonic plasma flow, developed recently, is applied to the modelling of pure argon supersonic plasma flow, which impinges on a substrate below the Mach 1 nozzle. The model considers the ionization of argon atom and the corresponding recombination but the second order ionization is ignored and plasma charge neutrality is assumed. The transport and mass diffusion coefficients are computed using the collision cross-section data, published by Devoto and Murphy and the computations of transport properties are fully coupled with the calculation of the plasma flow fields. The model treats the subsonic discharge region above the supersonic nozzle and the supersonic region below the nozzle together. Two different turbulent models are incorporated into the model to describe the supersonic plasma flow. The modeled radial and axial profiles of electron and heavy species temperatures and electron number densities near the substrate are then compared to those measured by the method of optical emission spectroscopy and finally the most realistic model is identified.
Proceedings Papers
ITSC 2005, Thermal Spray 2005: Proceedings from the International Thermal Spray Conference, 1304, May 2–4, 2005,
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Characteristics of in flight particles before they impact on the substrate influence strongly the quality of coating obtained by plasma spraying. Various optical techniques can be used to measure the in-flight particle characteristics; some of these techniques require the use of high- speed two-color pyrometers to collect the light emitted by the particle during the in-flight period when they pass through the measurement volume. However, the intense radiation coming from the plasma can affect the particle thermal radiation and lead to erroneous measurements. This work was dedicated to the study of reflected light coming from the plasma and scattered by the injected particles. To achieve this goal, sprayed particles were analyzed by optical emission spectrometry. The light scattered by the particles was found to influence significantly the measured temperature. This work allows thus the estimation of the accuracy of temperature measurements on particle surface for the thermal spraying process. Abstract only; no full-text paper available.
Proceedings Papers
ITSC 2003, Thermal Spray 2003: Proceedings from the International Thermal Spray Conference, 1337-1346, May 5–8, 2003,
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An experimental study is conducted to determine the property fields of 40 MHz argon radio frequency inductively coupled plasma using optical emission spectroscopy. The pure argon plasma was operated at the input power of 0.3 kW and under atmospheric pressure. 29 atomic argon lines with upper level energies ranging from 12.9 to 15.5 eV, continuum emission and line width are used to evaluate plasma parameters such as temperature and electron number density. Since 40 MHz plasma is in almost complete nonequilibrium, the validaty and accuracy of most usual spectroscopic methods are questioned. Analysis based on the Boltzmann diagram, line-to-continuum intensity ratio, population of continuum extrapolated level, and continuum intensity reveals the departure from thermodynamic equilibrium in the plasma. Among these methods, the Boltzmann diagram method is shown to provide reliable plasma excitation temperature as long as the Boltzmann plot is drawn based on enough spectra lines covering from infrared to ultraviolet regions. The continuum emission at wavelengths within visible region can give good estimation of the electron density by using excitation temperature in the continuum relation. The line-to-continuum is not a reliable method for the temperature measurement of nonequilibrim plasma. The electron density obtained from the Saha plot can provide rough estimation of the electron density. It is shown that the electron-atom interaction contribution to the continuum radiation is more important than being expected before for the argon plasma in our study. The non-axisymmetric distribution of the emission was found to exist within the coil zone of the plasma, which may affect the estimation of the local emission coefficient, and consequently the measured plasma fields.
Proceedings Papers
ITSC 2002, Thermal Spray 2002: Proceedings from the International Thermal Spray Conference, 52-55, March 4–6, 2002,
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This paper describes a powerful new approach, based on optical emission spectroscopy, for monitoring thermal spraying processes and coating quality. Through online analysis of the emitted process spectra, users can track variations in the running process as well as in the coatings produced. As proven in numerous studies, all relevant process parameters can be separated and detected using OES techniques, and recent work indicates that the method is applicable to all thermal spray processes. Paper text in German.
Proceedings Papers
ITSC1999, Thermal Spray 1999: Proceedings from the United Thermal Spray Conference, 592-597, March 17–19, 1999,
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This paper investigates the problem of complete evaporation of zirconium oxide powders that are injected into a thermal RF plasma. Particle trajectories and evaporation are studied using optical emission spectroscopy and laser Doppler anemometry. Model calculations are compared with the results of process diagnostics. It is observed that axial emission profiles confirm the influence of the particle size on the evaporation behavior. Paper includes a German-language abstract.