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Proceedings Papers
ITSC 2017, Thermal Spray 2017: Proceedings from the International Thermal Spray Conference, 205-207, June 7–9, 2017,
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Metallic coatings can be produced easily with thermal spray and cold gas spray processes. However, when coating thicknesses below 50 μm are required for economical or technological reasons, the use of these well-established processes becomes more challenging. The company OBZ Innovation GmbH has developed spray processes that can produce metallic coatings with thicknesses of less than 20 μm. Such coatings are of interest for applications such as cold gas sprayed silver coatings with high purity and good electrical conductivity. Thinner sprayed coatings of such valuable materials have economic advantages, and the process may be competitive with commonly used thin film coating methods.
Proceedings Papers
ITSC 2017, Thermal Spray 2017: Proceedings from the International Thermal Spray Conference, 888-893, June 7–9, 2017,
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Hydroxyapatite (HAP) is available in powder form for plasma spraying. HAP powder was fabricated indigenously in the Rod form of diameter 4.17mm. This rod was sprayed with the help of MEC make Rodojet 9810 (flame spray process). Rodojet parameter were optimised for HAP rod. Crystallinity and purity level of HAP rod was measured. XRD and SEM were used to analysed the microstructure of rod and coating. The microstructure, mechanical properties of the coating were investigated, and measure the Ca/P ratio of coating and rod. The micro-hardness and elastic modules were determined by indentation tests and bond strength was determined by tensile test. The results showed that the microstructure, mechanical properties was observed same as in plasma spray process. Porosity was observed more than 15%. The bond strength of coating was observed 20 MPa. Scratch test was done to measure the cohesive strength of coating. This new experiments play an important role for reduction the cost of the HAP powder coating.
Proceedings Papers
ITSC 2013, Thermal Spray 2013: Proceedings from the International Thermal Spray Conference, 205-209, May 13–15, 2013,
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This study investigates the effects of gas composition on cold-sprayed titanium coatings deposited under nine different spray conditions. Experiments show that higher levels of gas purity translate to higher particle velocities and measurable improvements in bending strength. The influence of gas temperature, pressure, and chemical composition is considered in the study along with interactions between carrier gases and sprayed particles. In addition to bending strength, the resulting coatings are assessed in terms of porosity and oxygen content.
Proceedings Papers
ITSC 2013, Thermal Spray 2013: Proceedings from the International Thermal Spray Conference, 307-311, May 13–15, 2013,
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This study compares the morphology, porosity, and purity of yttria powders produced by spray drying, spray drying and sintering (SDS), and spray drying and plasma fusion (SDPF). The surface morphology of each type of powder is examined by SEM. Pore volume and density are determined by Hg porosimetry, and impurity concentrations are assessed via glow discharge mass spectrometry (GDMS). Coatings made from the powders by means of air plasma spraying are evaluated based on porosity, spray time, powder consumption, and embedded fine particles.
Proceedings Papers
ITSC 2010, Thermal Spray 2010: Proceedings from the International Thermal Spray Conference, 725-729, May 3–5, 2010,
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HVOF has the potential to produce Hydroxyapatite HA (Bio-ceramic) coatings based on its experience with other sprayed ceramic materials. This technique should offer mechanical and biological results comparable to other thermal spraying processes such as plasma spray currently FDA approved for HA deposition. Deposition of HA via HVOF is a new venture especially using the Sulzer Metco Diamond Jet (DJ) process, hence the aim of this paper. In this research, a Design of Experiment (DOE) model as developed to optimize the HVOF process for the deposition of HA. Five parameters (factors) were researched over two levels namely: oxygen flow rate, propylene flow rate, air flow rate, spray distance and powder flow rate. Coating crystallinity and purity were measured as the responses to the factors used. The research showed that: propylene, air flow rate, spray distance and powder feed rate had the largest effect on the responses and the study aimed to find the desired optimised settings. This research found crystallinity and purity values of 93.8% and 99.8% respectively for a set of HVOF parameters which were improved findings compared to the crystallinity and purity of 87.6 % and 99.4 % respectively found using the FDA approved Plasma thermal spray process. Hence a new technique for HA deposition now exists using the DJ HVOF facility. Future research aims to evaluate the biological response to these coatings through in vitro tests.
Proceedings Papers
ITSC 2002, Thermal Spray 2002: Proceedings from the International Thermal Spray Conference, 236-241, March 4–6, 2002,
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This paper discusses the gases used in different thermal spraying processes and the factors that determine purity requirements, consumption rates, and working temperature and pressure. It explains how process gases are supplied to and distributed within manufacturing facilities and how gas-handling systems and related equipment are tested for operational suitability and safety. Paper includes a German-language abstract.
Proceedings Papers
ITSC1998, Thermal Spray 1998: Proceedings from the International Thermal Spray Conference, 797-801, May 25–29, 1998,
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Electrodes play an important role in the plasma-spraying process and must be frequently replaced to ensure good coating properties. The purpose of this work was to assess the effect of different plasma gases and oxygen and humidity levels on electrode lifetime. The change in arc voltage over time was recorded during spraying, and the elapsed time for a 5V drop was taken as the electrode lifetime. It was found that variations in oxygen and humidity in Ar-H2 gas mixtures have a major effect on lifetime and that the use of SPRAL22 gas could extend electrode life by a factor of three to four. These and other results are discussed in the paper.
Proceedings Papers
ITSC1998, Thermal Spray 1998: Proceedings from the International Thermal Spray Conference, 861-866, May 25–29, 1998,
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Although high-velocity oxyfuel (HVOF) spray coating is a relatively new thermal spraying process, interest is growing rapidly along with the pace of development in areas such as torch design, powder quality, and modelling. The gases used in HVOF spraying are also important because they directly influence the state of the particle striking the substrate. This presentation reviews the HVOF combustion process with an emphasis on the gases used and their influence on coating quality.