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Chemical kinetics
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Proceedings Papers
ITSC 2019, Thermal Spray 2019: Proceedings from the International Thermal Spray Conference, 79-85, May 26–29, 2019,
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Molten calcium-magnesium-aluminum-silicate (CMAS) particles cause significant degradation of thermal barrier coatings (TBCs) in aero-engines. One way to protect TBCs against CMAS attack is through the application of a sacrificial topcoat. In this work, Al 2 O 3 coatings were deposited on top of EB-PVD 7wt% YSZ layers via suspension thermal spraying using an aqueous Al 2 O 3 suspension. Spray parameters were varied in order to obtain Al 2 O 3 layers with two different microstructures and porosity levels. The coating systems were evaluated by means of CMAS infiltration testing at 1250 °C. It was found that the porosity and morphology of Al 2 O 3 strongly influence CMAS infiltration and the formation of reaction products and that CMAS mitigation is a function of coating morphology and the speed at which Al 2 O 3 reacts with CMAS deposits.