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Tape casting
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Proceedings Papers
ITSC2000, Thermal Spray 2000: Proceedings from the International Thermal Spray Conference, 1169-1177, May 8–11, 2000,
Abstract
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Plasma transferred arc (PTA) is now currently used for reclamation of worn materials or to provide wear or corrosion resistant coatings welded to the base material. Instead of injecting the powder in the molten pool created at the coated surface, another way to coat substrate surface before the PTA treatment has been studied. As the powder can not be simply deposited on the substrate surface because of the plasma flow which would blow it off before melting it, a tape casting process was used to obtain an adherent powder layer on the material surface. Its cohesion and adhesion to the substrate are due to the organic binder contained in the tape to form organic bridges between particles. In this paper, the electrical properties of NiCu (70/30) tapes deposited on cast iron substrates were first studied. It has been shown that the binder led to a low electrical conductivity of the layer. PTA treatment of the casted tapes has been carried out by starting the electrical arc on the metallic cast iron substrates. The process control by CCD camera allowed to observe that the NiCu particles fell in the melting pool created at the substrate surface. The study of the obtained alloy compositions has shown the drastic influence of the initial binder concentration in the tape. Moreover, before being treated by PTA, some NiCu tapes were heated in a furnace at 1100°C for 4 hours to remove the organic binder and sinter the layer. The coatings thus produced, which were characterized by a low electrical resistivity and a good adhesion to the substrate, were then treated by PTA. The surfacing alloy properties were compared to those obtained without heat treatment.
Proceedings Papers
ITSC1999, Thermal Spray 1999: Proceedings from the United Thermal Spray Conference, 253-258, March 17–19, 1999,
Abstract
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Plasma transferred arc (PTA) allows to weld a metallic coating to a metal substrate in order to improve their wear and corrosion resistance. This process is mainly used for steel reclamation and the principal applications are coatings of valves, valve seats in automotive industry and extruder screws for plastic industry. This paper describes the tape casting of NiCu and NiCoCrAlTaY particles on Ni-based alloys and the various organic additives used in addition to a homogeneous metallic film. The initial results of treating these films with PTA regeneration are described. Paper includes a German-language abstract.
Proceedings Papers
ITSC1998, Thermal Spray 1998: Proceedings from the International Thermal Spray Conference, 373-377, May 25–29, 1998,
Abstract
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Plasma transferred arc (PTA) is now currently used for reclamation of worn materials or to provide wear or corrosion resistant coatings welded to the base material. However, the powder injection in the molten pool created at the coated part surface is a critical parameter. In order to avoid coating reproducibility problems induced by the powder feed rate, the way to coat substrate surface with powder before the PTA treatment has been studied. As the powder cannot simply be deposited onto the substrate because of the plasma flow which would blow it off before melting it, tape casting process was used to obtain an adherent powder layer on the material surface. In this paper, tape casting of NiCu particles is described and the different organic additives used to obtain a homogeneous nickel copper film on cast iron and AG3 aluminum alloys are presented. The first results of the treatment of these films by PTA reclamation are then shown.