Abstract This paper evaluates the physical properties of nano-reinforced nylon 11/silicon oxide composite coatings produced using high-speed flame spraying as a function of the process technology and the composition. The coatings were created from nylon 11 powders with starting particle sizes of 30 and 60 micrometer and with 5 to 20% by volume of 9 nm reinforcing silicon oxide particles. Corrosion tests on aluminum and steel substrates showed that the metallic substrate is effectively protected and that the corrosion resistance does not change even if the coating is exposed to salt water for 100 hours. Paper includes a German-language abstract.

Abstract Thermally sprayed coatings made of polyetheretherketone (PEEK) and polyphenylene sulfide (PPS) are becoming increasingly interesting, especially for corrosion protection applications at elevated temperatures in the chemical industry. In contrast to conventional polymers these materials melt at much higher temperatures. Furthermore, PPS and PEEK show enhanced mechanical and chemical stability. Instead of HVOF and plasma spraying, in this paper much simpler and low-cost flame spraying is used because of these advantages. The polymers are investigated along the entire deposition process in order to exclude possible decomposition. Attempts are made with various adhesive layers to reduce the unacceptably high preheat temperatures. The corrosion protection features are examined by means of corrosion tests with various media. The results of the experiments presented in this paper promise coatings of high performance thermoplasts a great future as anticorrosive coatings. Paper includes a German-language abstract.

Abstract This paper describes investigation into the effect of the inorganic fillers on structural and physical-mechanical properties of polyethylene-based composite coatings produced by thermal spraying. A comparative analysis of the thermal spraying methods was carried out using spray polymers as an example. It was found that the powder particles made of aluminum and an Fe-B alloy, which were added to the polymeric materials, act as artificial crosslinking centers. This resulted in a decreasing grain size and an improvement in the physical and mechanical properties of the coatings. At low fill levels of the polymeric materials (up to 10% by volume), the degree of oxidation of the coating material decreased during spraying. Paper includes a German-language abstract.