Revealed as a process for surface functionalization and repair, cold spray is currently used as a reliable additive manufacturing process thanks to its ability to fabricate dense solid-state deposits with high deposition efficiency. However, cold-sprayed deposits generally present limited mechanical and structural properties due to manufacturing defects such as microporosities and weak interfacial particle bonding. As solutions, post-processing methods such as heat treatment or hot isostatic pressing are proposed to reduce manufacturing defects and optimize final deposit properties. This paper investigates the heat treatment effect on structural and mechanical features of cold sprayed 3D Aluminium part by comparing deposits properties evolution with the additive growth in the as sprayed and heat-treated states. Thus, a study is carried out to identify the right heat treatment conditions for optimizing deposits properties.

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