Abstract
The application of HVOF spraying to deposit high quality coatings of corrosion resistant alloys for protecting an underlying steel substrate against corrosion in seawater has received much interest over the past few years. Despite the attainment of low levels of porosity and oxide, the coatings to not appear to offer the same level of corrosion resistance as the corresponding bulk materials. The aim of the work reported here is to demonstrate the level of corrosion performance that can be expected from coatings of corrosion resistant alloys deposited using the HVOF spraying process. Three alloy types are considered, a stainless steel with a composition similar to 316L, a nickel alloy with a composition similar to 625 alloy, and commercially pure titanium.