In this work, steel columns are metallurgical bonded to tempered glass with the aid of atmospheric plasma spraying and low-temperature soldering. Glass surfaces were sandblasted using different grain sizes, then multilayer (Al2O3-Cu) coatings were applied at various power levels and spraying distances. Sn-Ag-Cu solder paste was then painted on the metallized glass and steel structures were set in place and soldered in a reflow oven. The interfacial bond strength of the alumina layer was measured along with the strength of the solder joint. The results are presented and correlated with sandblasting grain size and spraying heat input.

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