Lanthanum gallate doped with strontium and magnesium (LSGM) is a good electrolyte candidate for Intermediate-temperature solid oxide fuel cells (IT-SOFCs). In this study, low-temperature sintering is used to increase the density of LSGM coatings prepared by vacuum cold spraying (VCS). LSGM layers with different thickness were deposited by VCS on NiO-YSZ substrates. In order to suppress chemical reactions between Ni and LSGM, the substrates were coated with gadolinium-doped ceria by tape casting. After sintering at 1200 °C, the coatings were found to be denser in most regions due to grain growth, which appears to be accompanied by cracking, particularly in thicker layers. A second layer was deposited on the annealed coatings to seal the cracks and the two-layer structure was further sintered. Gas permeability test results show that the multilayer films are dense enough to consider their use as electrolyte membranes in IT-SOFCs.

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