Abstract
This study evaluates the possibility of depositing hard B4C and TiC reinforcing particles in a Ni matrix using low-pressure cold spraying. It also investigates the effect of particle velocity and kinetic energy on deposition efficiency, microstructure, hardness, and wear resistance. B4C and TiC powders were blended at 50, 75, and 92 wt% carbide content with Ni powder comprising the remainder of the mixture. The impact velocity of sprayed carbide particles was calculated using a mathematical model based on the thermodynamics of compressible fluid flow through a converging-diverging nozzle. The model showed that the kinetic energy of TiC particles prior to impact was three times smaller than that of B4C, resulting in a higher carbide content (18 wt% compared to 8 wt%) due to reduced fracture and rebound of the TiC particles. Although the hardness values of both coatings are within the range of cold-sprayed WC-Co-Ni, wear rates were found to be high.