In this study, 1-1.5 μm chromium carbide particles are used to prepare CrC-NiCr and CrC-Ni-Cr powders by spray drying and vacuum sintering with the aim of optimizing the properties while minimizing the cost of HVOF-sprayed NiCr-CrC coatings. The powders are characterized by means of SEM and XRD analysis and the coatings are evaluated based on microstructure, microhardness, bonding strength, and erosion resistance.

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