Thermal spraying of suspensions containing particles of submicron or nano-size offers new possibilities in functional coating development and enables new application fields. Spraying of suspensions containing bioceramic materials by hypersonic flame spraying (HVSFS), result in coatings with a refined microstructure. A layer thickness ranging from 10 - 50 µm can be achieved. Thermally sprayed HAp coatings are widely used for various biomedical applications due to the fact that HAp is a bioactive, osteoconductive material capable of forming a direct and firm biological fixation with surrounding bone tissue. Bioceramic coatings (e.g. Hydroxyapatite HAp, Tricalcium Phosphate TCP or Bioglass) were thermally sprayed on Ti plates by high-velocity suspension flame spraying. The deposited coatings were mechanically characterized. The bond strength of the layer composites was analyzed by the pull-off method and compared for different spraying conditions.

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