Laser cladding is a technology that uses high-energy-density lasers to quickly melt and solidify alloy powder on the surface of the metal substrate to form a cladding layer with good performance. The alloy powder composition has a significant impact on the cladding layer performance, including hardness, wear resistance and corrosion resistance. In this work, the effect of Nb content on the microstructure types and phase precipitation rules in the martensitic stainless steel laser cladding layers was investigated through the thermodynamics software. The martensitic stainless steel cladding layers with different Nb content was fabricated on the 45# steel substrate by the laser cladding. The microstructure and element composition of the cladding layers were analysed by the scanning electron microscope (SEM) and the energy spectrum analyser (EDS). The hardness, wear resistance and corrosion resistance of the cladding layers were also discussed. The results show that the amount of Cr element in carbide (boride) gradually decreases, while the amount of Nb element in carbide (boride) gradually increases, with the increasing Nb element content from 0.6 wt.% to 2.2 wt.%. For the performance of the cladding layer, the increase in the content of Nb makes the hardness and wear resistance of the cladding layer increase first and then decrease, but the corrosion resistance gradually increases. Generally speaking, the comprehensive performance is better when the Nb element content in the cladding layer is about 1.4 wt.%. At this time, the microhardness of the cladding layer is about 780.00 HV0.2, and the self-corrosion potential is -350.87 mV.

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