Corrosion Resistance of Iron-Based Alloy Coatings Deposited by HVOF Process

Hydraulic turbines, valves, and pumps operate in environments where they are exposed to cavitation phenomena and corrosion, which can result in mass loss, leading to reduced performance and failure. HVOF spraying has been used to repair eroded surfaces on such components and new alloys are being developed to reduce repair costs. This investigation assesses the cavitation resistance of FeMnCrSiNiB alloy coatings deposited by HVOF spraying. Corrosion rates and oxidation potentials are measured under different conditions and compared to stainless steel coatings normally used on water turbine runners.