This study evaluates a method for producing carbon fiber composite feedstocks suitable for cold gas spraying. Powders consisting of Al-Si particles and carbon nanofibers were attrition milled at 16.5 Hz and 27.5 Hz for up to 12 h at room and cryogenic temperature. Particle shape and size were examined every hour and carbon fiber integration in the Al-Si matrix was assessed. Detailed results are presented and discussed. In all cases, cryomilled powders had smoother surfaces.

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