Abstract
The aim of this work is to obtain a better understanding of high-velocity suspension flame spraying though detailed modeling and analysis. A numerical model was developed and is used to analyze the effects of process parameters including droplet size, injection velocity, secondary droplet breakup, solution evaporation and combustion, mass flow rate, flame temperature, and the location of the injection point. The results show that initial injection parameters play an important role in controlling the process and should be specified to minimize cooling effects and promote droplet evaporation inside the combustion chamber. It was also found that the ideal location for the injection point is inside the chamber, which in practice, can be achieved by slightly modifying gun geometry.
