Effects of Dry-Ice Blasting On Plasma-Sprayed Thermal Barrier Coatings Available to Purchase

This study assesses the effects of dry ice blasting on the lifetime and durability of thermal barrier coatings (TBCs). Three sets of TBCs consisting of a CoNiCrAlY bond coat and YSZ topcoat were deposited by air plasma spraying, each set with a different dry ice blasting treatment. Different microstructures were obtained in both the bond coat and topcoat depending on blasting conditions. Bond coat oxidation and thermal shock lifetime of the TBC are also shown to vary with the blasting treatment. TBCs where both the bond coat and topcoat are dry-ice blasted proved to be the most durable with the biggest improvement in lifetime. They also exhibited the most regular surface roughness.