This study investigates the effects of gas composition on cold-sprayed titanium coatings deposited under nine different spray conditions. Experiments show that higher levels of gas purity translate to higher particle velocities and measurable improvements in bending strength. The influence of gas temperature, pressure, and chemical composition is considered in the study along with interactions between carrier gases and sprayed particles. In addition to bending strength, the resulting coatings are assessed in terms of porosity and oxygen content.

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