Thermally sprayed alumina coatings are widely used in a range of industrial applications to improve wear and erosion resistance, corrosion protection and thermal insulation of metallic surfaces. These properties are required for many components for production processes in the paper and printing industry. By means of efficient and adjustable coating processes, long-term use of the refined surfaces is obtained. It can be seen that cost-efficient arc-sprayed Al coatings post-treated by plasma-electrolytic oxidation (PEO) form Al2O3-layers with outstanding hardness, bonding strength, abrasion and corrosion resistance as well as extended service time. These coatings are designed to partially replace hard chromium.

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