Low-pressure plasma spray thin film (LPPS-TF) is a recently developed vacuum plasma spray technology that makes it possible to deposit coatings not only by melting feedstock material, but also by vaporizing injected particles. This capability fills a gap between conventional vapor deposition and thermal spray processes. The vaporizing of coating material and formation of layers out of the vapor phase result in unique coating microstructures with superior properties. This paper reports on the progress made in the development of functional coatings built up from the vapor phase of metal and oxide ceramics.

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