Strontium aluminates activated by Eu, Dy3+ ions has recently attracted more attention due to not only their bright luminescence and super long afterglow without radioactivity but also the extensive application. SrAl2O4:Eu, Dy coatings were prepared by low power plasma thermal spraying (2.5-4W). The optimum spraying conditions have been established with spray parameters. The effects of the plasma conditions on the porosity rate of the coatings were investigated by many techniques, respectively X-ray diffraction (XRD) and scanning electron microscopy (SEM). To better qualify the characteristics of these coatings prepared from spray-dried powders, luminescence characteristics were also studied.

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