In this work, we present three case studies that highlight the novelty and effectiveness of using multiple plasma FIB trenches to simultaneously access multiple metal layers for nanoprobing failure analysis. Multilayer access enabled otherwise impossible two-tip current imaging techniques and allowed us to fully characterize suspect logic gate transistors by exposing internal nodes, while preserving higher metal inputs and outputs. The presented case studies focus on late node planar and established FinFET technologies. The delayering techniques used are not necessarily technology dependent, but highly scaled and advanced processes generally require smaller trench areas for multilayer access. The minimum trench dimensions are limited by ion beam imaging resolution and trench-nanoprobe tip geometry.

The direct measurement of the memory state (i.e. bit at “0” or at “1”) on single magnetic tunnel junction (MTJ) in a commercial magnetic random access memory (MRAM) remains challenging. In this paper, we propose a probing approach to investigate the MTJ resistance and by this way determine the memory state. To reach this goal, the MRAM device needs to be prepared to create an electrical access to both sides of the MTJs. The suitable methodology consists in a backside preparation routine that creates a bevel allowing us to access the bottom side of the MTJs through vias and the top side to the bitlines. After that, two approaches are discussed to establish the electrical connection. First described is the nanoprobing technique where the electrical connection is created by two nanometric tips positioned in contact on vias and bitlines thanks to a scanning electron microscope. It is then possible to collect the current flowing through the MTJs and to evaluate the resistance. A resistance around 12 kΩ and 14 kΩ were determined for “0” and “1” bits respectively, which is in agreement with literature. Secondly, these measurements will be compared to those resulting from a near-field probing experiment done in a conductive mode. A resistance around 19 kΩ and 24 kΩ were determined for “0” and “1” bits respectively. The use of both methods allows for a cross-reference between the resistance values and a discussion on the advantages and drawbacks of both probing techniques.

We have identified a method for nanoprobing CMOS circuits at MHz frequencies using the same hardware already used for single transistor pulsing applications. In this paper we show example responses and failure isolation examples for both sequential and combinational logic cells and discuss the test setup and sample prep that were used to successfully collect the responses.

Key improvements to data acquisition, visualization and analysis are presented for Electrical Failure Analysis (EFA). Multi-channel image acquisition is introduced, where every nanoprobe is used for simultaneous imaging, in combination with color coding either by probe or by current. This new approach improves visualization of new device technologies with increasing three-dimensional complexity, in particular for overlapping structures and fields. Further, this new multichannel method opens opportunities for image mixing to improve data quality and signal interpretation.