Failure Analysis Methodology Comparison to Define Potential Root Cause on Lifted Copper Ball Bond

Copper (Cu) material was extensively studied in the past years and widely implemented in high volume wire bonding process as a replacement of Gold (Au) material during semiconductor device fabrication. No doubt, Cu wire provide low cost alternative to gold with higher thermal and electrical conductivity, but it does pose some drawback especially after reliability stress. One of the most common problem was ball lifted after component gone through several reliability stress tests. In this paper, several FA analytical techniques and procedures will be discussed in detail to demonstrate the use of these techniques in ball lifting investigation.