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Proceedings Papers
HT 2021, Heat Treat 2021: Proceedings from the 31st Heat Treating Society Conference and Exposition, 293-301, September 14–16, 2021,
Abstract
PDF
The transient behavior of boiling phenomena during quenching of an AISI 304 stainless steel, conical-end, cylindrical probe in flowing water at 60 °C was studied. Two free-stream velocities (0.2 and 0.6 m/s) and two initial probe temperatures (850 and 950 °C) were investigated. From high-speed video recordings, undulations of the liquid vapor interface that appear periodically and propagate in the direction of the flow stream were observed during the vapor film stage. After the collapse of the vapor film, a wetting front is formed which consists of many small bubbles that coalesce rapidly in a small area while fewer and larger bubbles nucleate and grow below it. The initial temperature has a marginal effect on the size and half-life of the large bubbles. However, the water flow rate produces larger values of maximum diameter and half-life time for water flowing at 0.2 m/s than their equivalents for 0.6 m/s.
Proceedings Papers
HT 2021, Heat Treat 2021: Extended Abstracts from the 31st Heat Treating Society Conference and Exposition, 111-113, September 14–16, 2021,
Abstract
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This paper presents the results of a study examining the cooling rates of two vacuum high-pressure gas quenching furnaces: a large 10-bar furnace equipped with a 600-hp blower motor and a smaller 10-bar furnace with a 300-hp motor. In comparing critical cooling temperatures for H13 in the 1850°F to 1300°F range, the furnace that is almost three times larger in volume (110 vs. 40 ft 3 of hot zone) cooled the same workload almost identically to smaller unit. The test results clearly show that gas flow, or velocity, is more meaningful than pressure when it comes to cooling rate.
Proceedings Papers
HT 2019, Heat Treat 2019: Proceedings from the 30th Heat Treating Society Conference and Exposition, 221-227, October 15–17, 2019,
Abstract
PDF
A number of modifications were made to a batch quenching process for pinion gears to reduce the amount of size change in the ID. This paper assesses the impact of adding vertical plates to the load elevator to better condition oil flow to the stacked part baskets. Data collected from pinion gears before and after the modification show a reduction in the average and range of ID bore change, indicating an improvement in quench uniformity. CFD analyses suggest that improvement is due to a significant reduction in turbulence, resulting from the addition of the vertical plates. As the authors explain, high levels of turbulence promote collapse of the vapor film that occurs at the start of the quench process, and disparity in the timing causes unwanted variation in part size change throughout the load.
Proceedings Papers
HT 2019, Heat Treat 2019: Proceedings from the 30th Heat Treating Society Conference and Exposition, 372-377, October 15–17, 2019,
Abstract
PDF
This paper reviews several recent advancements in high pressure gas quenching technology along with the impact of new higher hardenability steels. With design upgrades and improved gas flow and heat removal, a wider variety of materials, part geometries, and load sizes can now be gas quenched.