Case carburizing grade steel forgings are often normalized or iso-annealed to improve machinability. The aim here is to get a uniform ferrite-pearlite microstructure and controlled, uniform hardness. Since during forging material is above austenitizing temperature, controlled slow cooling after trimming can give similar results. In this work, the effect of forging temperature and cooling rate at different stages on microstructure is studied. Further the effect of this process on machinability and distortion behavior of gears during case carburizing is studied. It was observed that the controlled cooled gear blanks had coarse grain size resulting in superior machinability, and no change was observed in the distortion behavior of the gears during case carburizing.

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