During heat treating in air, 400-series stainless steels suffer from significant oxidation. It will be shown that doping the surface with a small amount of reactive element effect (REE) material can minimize this oxidation. Examples of REE materials include aluminum, silicon and cerium. After this treatment, the thermal oxides that form are thin and protective rather than thick and flaking. The process can be done in the field without any hazardous materials or special equipment. Complex geometries can be protected. The reduction of heat treat warp has also been demonstrated. The net result of the very thin thermal oxide is significantly reduced secondary operations.

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