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Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001339
EISBN: 978-1-62708-173-3
... Contact welding … … 25–40 40–55 40–55 Ferrosilicon Deoxidizer … … … 5–10 0–5 2–6 Ferromanganese Alloying Deoxidizer 5–10 5–10 2–6 5–10 2–6 Sodium silicate Binder Fluxing agent 20–30 5–10 0–5 0–10 0–5 Potassium silicate Arc stabilizer Binder (b) 5–15 (b) 5–10...
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005571
EISBN: 978-1-62708-174-0
... 20.5 2.0 1.0 5.0 1.2 … 2.5 1.8 28.5 12.0 … 0.1 (a) After baking. Source: Ref 1 Fluxes used for submerged arc welding applications Table 8 Fluxes used for submerged arc welding applications Flux type Constituents Basicity Flux form Advantages Limitations...
Book Chapter

Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003206
EISBN: 978-1-62708-199-3
... Abstract Arc welding methods can be classified into shielded metal arc welding, flux-cored arc welding, submerged arc welding, gas metal arc welding, gas tungsten arc welding, plasma arc welding, plasma-metal inert gas (MIG) welding, and electroslag and electrogas welding. This article provides...
Book Chapter

Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003206
EISBN: 978-1-62708-199-3
...%). Low operator factor. Equipment cost is low and spare parts are minimal. Welding speeds are generally low. Housekeeping is required to deslag and dispose of flux and electrode stubs. Deposition rates (to 16 kg/h, or 35 lb/h) are higher than SMAW. Deposition efficiency (90–95%) and operator factor...
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005601
EISBN: 978-1-62708-174-0
...Functions of common core ingredients in flux cored arc welding electrodes Table 1 Functions of common core ingredients in flux cored arc welding electrodes Core ingredient Gas former Deoxidizer Denitrifier Slag former Viscosity control Arc stabilizer Alloy Rutile (TiO 2...
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001355
EISBN: 978-1-62708-173-3
...Abstract Abstract In the flux-cored arc welding (FCAW) process, the heat for welding is produced by an electric arc between a continuous filler metal electrode and a workpiece. This article discusses the advantages and disadvantages and applications of the FCAW process. It schematically...
Series: ASM Handbook
Volume: 1A
Publisher: ASM International
Published: 31 August 2017
DOI: 10.31399/asm.hb.v01a.a0006301
EISBN: 978-1-62708-179-5
...Abstract Abstract This article describes some examples of the different welding processes for gray, ductile, and malleable irons. These processes include fusion welding, repair welding, shielded metal arc welding, gas metal arc welding, flux cored arc welding, gas tungsten arc welding...
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006391
EISBN: 978-1-62708-192-4
... brazing processes. The arc welding processes include shielding metal arc welding, gas metal arc welding/flux cored arc welding, gas tungsten arc welding, submerged arc welding, and plasma transferred arc welding. The article also reviews various factors influencing the selection of the appropriate...
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005642
EISBN: 978-1-62708-174-0
... 2 + 15= CO 2 Oxidizing Mild steels Not used (a) GMAW, gas metal arc welding; FCAW, flux cored arc welding. (b) GTAW, gas tungsten arc welding; PAW, plasma arc welding Abstract Abstract This article contains a table that lists the properties of various fuel gases, namely...
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005566
EISBN: 978-1-62708-174-0
... Square-edge preparation on 12.5 mm (0.5 in.) plate Fig. 7 Typical submerged arc welding equipment layout. CTWD, contact-tip-to-work distance Fig. 10 Flux-electrode classification system for U.S. customary units. Source: Ref 2 Fig. 11 Flux-electrode classification system...
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001359
EISBN: 978-1-62708-173-3
... classifications are identical to those same classifications in ANSI/AWS A5.17–89 ( Ref. 10 ). They are included in this specification because they are sometimes used with an alloy flux to deposit some of the weld metals classified in Table 4 . (f) The EB6 and EB8 classifications are similar...
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005591
EISBN: 978-1-62708-174-0
... welding. (a) Single flux-covered tube. (b) Cluster of rods taped together. (c) Flux-covered wing nozzle. (d) Flux-covered wing or web nozzle with two tubes Fig. 18 Schematic of electroslag welding process using separate filler wire to increase deposition rate and absorb excess thermal energy...
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001432
EISBN: 978-1-62708-173-3
... (up to 9 kg/h, or 20 lb/h) with low deposit efficiency (typically 65%). Low operator factor. Equipment cost is low and spare parts are minimal. Welding speeds are generally low. Housekeeping is required to deslag and dispose of flux and electrode stubs. Deposition rates (to 16 kg/h, or 35 lb/h...
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005622
EISBN: 978-1-62708-174-0
... Welding Institute and GE Fig. 8 Two-sided weld in a steel turbine barrel (prior to machining operation). Courtesy of the Edison Welding Institute Abstract Abstract Penetration-enhanced gas tungsten arc welding (GTAW) processes have been referred to variously as flux tungsten inert gas...
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001433
EISBN: 978-1-62708-173-3
... temperature. Source: Ref 5 Abstract Abstract This article discusses factors involved in selecting welding processes and consumables and establishing procedures and practices for the arc welding of low-alloy steels. It provides information on welding consumables in terms of filler metals and fluxes...
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005597
EISBN: 978-1-62708-174-0
... welding, gas metal arc welding, and flux cored arc welding. It describes the basic properties of shielding gases, namely, dissociation, recombination, reactivity potential, oxidation potential, and gas purity. The article also provides information on the influence of the shielding gas on weld mechanical...
Series: ASM Handbook
Volume: 4C
Publisher: ASM International
Published: 09 June 2014
DOI: 10.31399/asm.hb.v04c.a0005846
EISBN: 978-1-62708-167-2
... ends. Courtesy of Pillar Induction, Inc. Fig. 19 Channel coil for fastener heating. Courtesy of Fluxtrol, Inc. Fig. 20 Continuous bar-end heater with magnetic flux concentrator. Courtesy of Fluxtrol, Inc. Fig. 22 Impeders for small-tube welding; used for current flow along...
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001409
EISBN: 978-1-62708-173-3
... welding (GMAW), flux-cored arc welding (FCAW), shielded metal arc welding (SMAW), and plasma arc welding (PAW). The selection criteria for welding consumables are discussed. The article also explains the welding procedures associated with the ferritic stainless steels. It concludes with information...
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001340
EISBN: 978-1-62708-173-3
... welding (GTAW), and plasma arc welding (PAW), as well as the influence of shielding gas on weld mechanical properties. It concludes with a discussion on flux-cored arc welding. References References 1. Larson N.E. and Meredith W.F. , Shielding Gas Selection Manual , Union Carbide...
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005570
EISBN: 978-1-62708-174-0
... Good Good Satisfactory Arc visibility and filler-metal placement Good Excellent Satisfactory Satisfactory Poor Variety of metals weldable Excellent Excellent Good Good Fair SMAW, shielded metal arc welding; GTAW, gas tungsten arc welding; GMAW, gas metal arc welding; FCAW, flux...