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Published: 31 October 2011
Fig. 4 C-frame ultrasonic welder on a robot arm welding a license plate holder to an aluminum automotive trunk lid
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Published: 31 October 2011
Fig. 5 C-frame ultrasonic welder on a robot arm programmed to make successive spot welds on coupons for a tip life study
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Published: 31 October 2011
Fig. 6 A 50 kHz ultrasonic rotating disk welder used to join foil to foil or foil to metallized glass in photovoltaic systems
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Published: 31 October 2011
Fig. 7 Dual-headed 20 kHz wedge-reed style of ultrasonic welder capable of welding stranded wire bundles up to 100 mm 2 (0.16 in. 2 ) in cross-sectional area, such as these three No. 2 American wire gage (AWG) wires
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Published: 01 January 1993
Fig. 3 Typical ultrasonic line welder used for metal tube closure applications
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Published: 01 January 1993
Fig. 4 Ultrasonic wire welder used to bond wires for microelectronic applications
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Published: 31 October 2011
Fig. 6 Typical small, single-phase, alternating current output transformer welder
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Published: 31 October 2011
Fig. 7 Single-phase, alternating current/direct current, constant current welder
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Published: 31 October 2011
Fig. 8 Large-output, alternating current (ac), single-phase welder. dc, direct current; SCR, silicon-controlled rectifier
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Published: 31 October 2011
Fig. 10 Three-phase, constant current, direct current welder. SCR, silicon-controlled rectifier
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Published: 31 October 2011
Fig. 11 Three-phase, constant voltage welder. SCR, silicon-controlled rectifier
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Published: 31 October 2011
Fig. 19 Constant current/variable voltage alternator welder, with alternating current auxiliary output
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Published: 31 October 2011
Fig. 8 Pedestal spot welder. (a) Schematic of primary and secondary transformer coils. (b) General-purpose welder (Resistance Welding Manufacturers Alliance size 0) with welding current up to approximately 35,000 A and step switch to provide various secondary voltages. Courtesy of R. Matteson
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Published: 31 October 2011
Fig. 9 Multigun welder with small double- and triple-piston air-operated guns and compact package transformers. Courtesy of R. Matteson, Taylor Winfield Technologies
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Published: 01 January 2001
Fig. 13 Schematic for ultrasonic welder and multiunit weld machine. Source: Ref 30 , 31
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Published: 31 October 2011
Fig. 1 This is typical of constant current welders primarily designed for manual stick electrode welding (shielded metal arc welding). OCV, open-circuit voltage
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Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005607
EISBN: 978-1-62708-174-0
... Abstract Ultrasonic metal welding is a solid-state welding process that produces coalescence through the simultaneous application of localized high-frequency vibratory energy and moderate clamping forces. This article discusses the parameters to be considered when selecting a suitable welder...
Abstract
Ultrasonic metal welding is a solid-state welding process that produces coalescence through the simultaneous application of localized high-frequency vibratory energy and moderate clamping forces. This article discusses the parameters to be considered when selecting a suitable welder for ultrasonic metal welding. It details the personnel requirements, advantages, limitations, and applications, namely, wire welds, spot welds, continuous seam welds, and microelectronic welds of ultrasonic metal welding.
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