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Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005628
EISBN: 978-1-62708-174-0
... mechanical test imperfection manual testing metallographic examination nondestructive evaluation process signal quality control quasi-static mechanical test resistance welds resistance-welded joints spot welds ultrasonic evaluation weld quality weld-quality monitoring EVALUATING THE QUALITY...
Abstract
This article presents the structural attributes and internal characteristics of spot welds as well as the commonly inspected imperfections in resistance welds. It describes the industrial requirements for weld quality. Commonly performed destructive evaluations, namely, manual testing, quasi-static mechanical tests, dynamic mechanical tests, and metallographic examination, are reviewed. The article reviews weld-quality monitoring using various process signals and provides a discussion on the on-line and off-line nondestructive evaluation methods of spot weld quality.
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001473
EISBN: 978-1-62708-173-3
... selection for respective applications. eddy current testing inspection magnetic-particle testing nondestructive test methods penetrant testing radiographic testing ultrasonic testing welded joints WELDED JOINTS in any component or structure require thorough inspection. The role...
Abstract
This article describes the applications, methods, and limitations of five principal nondestructive test methods, namely, penetrant testing, magnetic-particle testing, eddy current testing, radiographic testing, and ultrasonic testing. The article also provides guidance for the method selection for respective applications.
Series: ASM Handbook
Volume: 8
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.hb.v08.a0003325
EISBN: 978-1-62708-176-4
... sectioning x-ray diffraction neutron diffraction Barkhausen noise analysis ultrasonic propagation analysis impact toughness mechanical testing nondestructive techniques residual stress shear testing tensile strength weldability testing welded joints IN WELDED STRUCTURES, the welds typically...
Abstract
This article discusses the standard test methods that can be applied to many types of welds: tension, bending, impact, and toughness testing. It provides information on four qualification stages, namely, the weld material qualification, base material qualification, the weld procedure qualification, and the weld service assessment. The article describes two general types of measurements for residual stress in welds: locally destructive techniques and nondestructive techniques. Locally destructive techniques include hole drilling, chip machining, and block sectioning. Nondestructive techniques include X-ray diffraction, neutron diffraction, Barkhausen noise analysis, and ultrasonic propagation analysis. The article concludes with an overview of weldability testing.
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Published: 01 January 2002
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Published: 01 January 2002
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Published: 30 August 2021
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Published: 01 January 1993
Fig. 7 Relative fatigue behavior of welded joints and unwelded component (with and without stress concentrators)
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Published: 15 January 2021
Fig. 3 S - N curve for cruciform metal-active-gas-welded joints (structural steel S355, ASTM A572 grade 5). LCF, low-cycle fatigue; HCF, high-cycle fatigue; P F , probability of failure
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Published: 01 January 1993
Fig. 28 Delayed fracture curves for tensile tests on welded joints in 35Kh3N3M (a Russian specification) steel. A, ferritic-pearlitic weld; B, bainitic-martensitic weld; C, austenitic weld; D, ferritic-pearlitic weld plus deformation at 500 to 300 °C (930 to 570 °F). The schematic shows
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Published: 01 January 1993
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Published: 01 January 1990
Fig. 9 Typical tension test specimens for evaluating welded joints. Both plate-type specimens have identical dimensions. All dimensions given in millimeters
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Published: 01 January 2006
Fig. 7 Difficult forming areas with respect to the placement of welded joints on tailor-welded blanks
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Published: 01 December 2004
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Published: 31 October 2011
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Published: 31 October 2011
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Published: 01 January 1996
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Published: 01 January 1996
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Published: 01 January 1996
Fig. 9 Geometry factors affecting fatigue in welded joints. (a) Effect of plate thickness. (b) Effect of attachment length. (c) Effect of misalignment. (d) Effect of weld profile. (e) Effect of weld toe angle ( Ref 49 ). (f) Effect of weld toe radius ( Ref 49 )
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Published: 01 January 1996
Fig. 29 Mean minus two standard deviation S - N curves for welded joints. See text for definitions of letter symbols.
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Published: 01 January 1993
Fig. 15 Charpy V-notch data for weld joints of EB welded alloy Fe-0.2C-12Cr-1Mo plates, compared with impact data for submerged arc welded joint using a filler metal similar to Fe-0.2C-12Cr-1Mo. Conditions: tempered at 740 °C (1365 °F) and tempered plus aged at 550 °C (1020 °F) for 5000 h
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