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in Nondestructive Testing in Additive Manufacturing—A Review
> Additive Manufacturing Design and Applications
Published: 30 June 2023
Fig. 18 Hybrid laser ultrasound testing (LUT) and thermography system for inspection of cladded wheel. (a) Integrated nondestructive testing inspection setup using laser ultrasound and thermographic testing of cladding cell. FLIR, forward-looking infrared. (b) Thermography inspection during
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Series: ASM Handbook
Volume: 24A
Publisher: ASM International
Published: 30 June 2023
DOI: 10.31399/asm.hb.v24A.a0006953
EISBN: 978-1-62708-439-0
... test. Resonant Ultrasound Spectroscopy Method from the Laboratoire d’Imagerie Biomédicale The Laboratoire d’Imagerie Biomédicale (LIB) ( Ref 25 ), from Sorbonne University/Centre National de la Recherche Scientifique/Institut National de la Santé et de la Recherche Médicale in Paris, has...
Abstract
This article presents the basic principle, characteristics, advantages, and disadvantages of resonant ultrasound spectroscopy (RUS) methods in additive manufacturing. It focuses on the two types of RUS methods: the swept-sine method and the impulse excitation method. Representative significant results for additively manufactured complex parts obtained with the different RUS systems are also shown. The article also presents the basic principle and examples of nonlinear RUS methods.
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Published: 01 August 2018
Fig. 10 Expected ultrasound test signals (expressed in effective flat bottom hole, or EFBH, units) from a statistically weighted range of flaw and component parameters as a function of the size (characterized by area) for (1) a perfect reflector, (2) a “strong” scattering inclusion (large
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Published: 31 October 2011
Fig. 16 Nondestructive testing using magnitude of ultrasound interface echo to measure weld contact area as an indication of weld quality
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in Nondestructive Testing in Additive Manufacturing—A Review
> Additive Manufacturing Design and Applications
Published: 30 June 2023
Fig. 17 Example of in-process inspection (direct inspection) of the welding process by laser ultrasound testing (LUT). (a) Laser ultrasound setup for direct inspection of laser welding at a processing speed. (b) Visual comparison between x-ray computed tomography (postbuild) and laser
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in Nondestructive Testing in Additive Manufacturing—A Review
> Additive Manufacturing Design and Applications
Published: 30 June 2023
Fig. 11 Detection of notches seeded on the surface of a cladded sample by laser drilling. LUT, laser ultrasound testing. Courtesy of the OpenHybrid project
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in Resonant Ultrasound Spectroscopy Testing Methods in Additive Manufacturing
> Additive Manufacturing Design and Applications
Published: 30 June 2023
Fig. 5 (a) Resonant ultrasound spectroscopy setup used by The Modal Shop to test the stainless steel star artifacts. (b) Spectra of a reference star (in blue) and a defective star (in red) as well as defined criteria (vertical green)
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in Resonant Ultrasound Spectroscopy Testing Methods in Additive Manufacturing
> Additive Manufacturing Design and Applications
Published: 30 June 2023
Fig. 6 (a) Resonant ultrasound spectroscopy setup used by Vibrant to test the stainless steel star artifacts. (b) Portion of spectra of four reference stars (in green) and four defective stars (in red)
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Series: ASM Handbook
Volume: 24A
Publisher: ASM International
Published: 30 June 2023
DOI: 10.31399/asm.hb.v24A.a0007023
EISBN: 978-1-62708-439-0
... and Computed Tomography in Additive Manufacturing ,” and “ Resonant Ultrasound Spectroscopy Testing Methods in Additive Manufacturing .” This article covers defect formation and classification, followed by a brief description of the most common NDT methods used for postbuild inspection. Descriptions...
Abstract
This article covers defect formation and classification, followed by a brief description of the most common nondestructive testing (NDT) methods used for postbuild inspection. Descriptions of the established and emerging NDT techniques for in-process monitoring (IPM) and in-process inspection (IPI) in additive manufacturing (AM) also are provided, highlighting the advantages and limitations. The article concludes with a list of the main NDT methods and techniques used. As qualification and certification of AM parts is an urgent matter for the AM industry, a description of the current work carried out for developing standards is also included.
Book Chapter
Series: ASM Handbook
Volume: 17
Publisher: ASM International
Published: 01 August 2018
DOI: 10.31399/asm.hb.v17.a0006477
EISBN: 978-1-62708-190-0
... of the methods performed on various types of flaws resulting from solid-state welding processes. eddy current nondestructive evaluation solid-state welding ultrasound testing X-ray radiography A NUMBER OF NONDESTRUCTIVE EVALUATION (NDE) methods, such as visual, liquid penetrant, magnetic particle...
Abstract
A number of nondestructive evaluation (NDE) methods, such as radiography, ultrasound, and eddy current, are available to detect flaws in solid materials. This article describes the fundamental aspects of these NDE methods in terms of operation principles. It presents some examples of the methods performed on various types of flaws resulting from solid-state welding processes.
Series: ASM Handbook
Volume: 17
Publisher: ASM International
Published: 01 August 2018
DOI: 10.31399/asm.hb.v17.a0006469
EISBN: 978-1-62708-190-0
... applications are considered in detail in the article “Phased Array Ultrasound” in this Volume. The pulse-echo method involves the detection of echoes produced when an ultrasonic pulse is reflected from a discontinuity or an interface in a test piece. This method is used in flaw detection, flaw location...
Abstract
This article considers the two primary methods used for ultrasonic inspection: pulse-echo and the transmission methods. Pulse-echo inspection can be accomplished with longitudinal, shear, surface (Rayleigh), or Lamb (plate) waves using a diverse range of transducers. The article discusses the principles of each of these inspection methods. It describes the applications and the basic data formats for single-element transducer-based systems, including A-scans, B-scans, and C-scans. The article provides information on electronic equipment used for ultrasonic inspection. It also describes how specific material conditions produce and modify A-scan indications. The article provides information on the controls and their functions for the display unit of the electronic equipment. It describes the techniques used for the identification and characterization of flaws, namely, surface (Rayleigh) wave and ultrasonic polar scan techniques.
Series: ASM Handbook
Volume: 17
Publisher: ASM International
Published: 01 August 2018
DOI: 10.31399/asm.hb.v17.a0006466
EISBN: 978-1-62708-190-0
... Nondestructive testing and materials characterization Materials characterization and research Frequency range 10–500 MHz 10–100 MHz 100 MHz–2 GHz Resolution Resolution limited to the wavelength of ultrasound within the sample material Resolution limited to the wavelength of ultrasound within...
Abstract
This article discusses the fundamentals and operating principles of the following acoustic microscopy methods: scanning laser acoustic microscopy, C-mode scanning acoustic microscopy, and scanning acoustic microscopy. It describes the applications of acoustic microscopy for detecting defects in metals, ceramics, glasses, polymers, and composites with examples.
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006400
EISBN: 978-1-62708-192-4
... analysis, acoustic emission testing, temperature monitoring, motor current signature analysis, and ultrasound emission. The article describes the evolution of condition-based maintenance in CM. It also describes the basics of integrated vehicle health management, a capability that enables a number...
Abstract
This article introduces the concept of condition monitoring (CM) and summarizes various techniques used for CM across the industrial sectors. The techniques include visual inspection, performance monitoring, vibration condition monitoring, vibration condition monitoring, lubricant oil analysis, acoustic emission testing, temperature monitoring, motor current signature analysis, and ultrasound emission. The article describes the evolution of condition-based maintenance in CM. It also describes the basics of integrated vehicle health management, a capability that enables a number of maintenance philosophies. The article concludes with a discussion on various condition monitoring in industrial sectors, including condition-monitoring techniques in nuclear power plants, road condition monitoring, and condition monitoring in wind turbines.
Series: ASM Handbook
Volume: 17
Publisher: ASM International
Published: 01 August 2018
DOI: 10.31399/asm.hb.v17.a0006471
EISBN: 978-1-62708-190-0
... with horns for high power and for a range of specialized nondestructive testing (NDT) applications. Magnetostriction is used for lower frequencies; a common application now is guided wave generation ( Ref 6 ). In looking more widely at options for ultrasound generation that generally are considered...
Abstract
This article discusses the advantages, disadvantages, applications, and selection criteria of various technologies and transduction modalities that can generate and detect ultrasonic waves. These include piezoelectric transducers, electromagnetic acoustic transducers (EMATs), laser ultrasound phased array transducers, magnetostriction transducers, and couplants. The article discusses four basic types of search units with piezoelectric transducers. These include the straight-beam contact type, the angle-beam contact type, the dual-element contact type, and the immersion type. The article concludes with information on immersion or contact type focused search units.
Series: ASM Handbook
Volume: 17
Publisher: ASM International
Published: 01 August 2018
DOI: 10.31399/asm.hb.v17.a0006460
EISBN: 978-1-62708-190-0
... ultrasound is at the basis of material testing, similarly to conventional ultrasonics, laser-ultrasonics entails the same applications, which include thickness measurement, flaw detection, and materials characterization. Thickness measurement is based on the measurement of the time interval between...
Abstract
Laser-ultrasonics is a particular implementation of ultrasonic nondestructive inspection in which ultrasound is generated and detected by lasers. This article discusses the various mechanisms that ensure ultrasound generation and explains the possibility to get the equivalent of phase-array by numerical processing of an array of previously acquired laser-ultrasonic signals. The article describes the ultrasound generation by thermoelastic mechanism and ablation or vaporization. It illustrates the principle of optical detection of ultrasound with confocal Fabry-Perot interferometer and photorefractive two-wave mixing interferometer. The article concludes with information on the industrial applications of laser-ultrasonics, including thickness measurement, flaw detection, and material characterization.
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005616
EISBN: 978-1-62708-174-0
... with the radiography method over other NDE methods is the requirement for accessibility to both surfaces of the material to be tested. Ultrasound The ultrasonic method uses high-frequency sound waves to locate and measure flaws in welds. It can be used to inspect various materials such as metals, plastics...
Abstract
This article describes the fundamental aspects of three nondestructive evaluation (NDE) methods of solid-state welds in terms of operation principles. These methods are radiography, ultrasound, and eddy current methods. The article provides examples of these NDE techniques performed on various types of flaws resulting from solid-state welding processes.
Image
in Basic Inspection Methods (Pulse-Echo and Transmission Methods)[1]
> Nondestructive Evaluation of Materials
Published: 01 August 2018
Fig. 23 Effect of direct-beam path length on frequency modulation range needed to avoid standing waves in the continuous-beam transmission testing of a material in which ultrasound velocity is 6 km/s (4 miles/s)
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Image
Published: 01 August 2018
Fig. 14 50 MHz C-mode scanning acoustic microscopy reflection-mode micrograph of a carbon-fiber-reinforced plastic test sample. The ultrasound was focused near the top surface of the sample. Field of view: 19 × 14 mm
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Series: ASM Handbook
Volume: 17
Publisher: ASM International
Published: 01 August 2018
DOI: 10.31399/asm.hb.v17.a0006470
EISBN: 978-1-62708-190-0
... with two transducers in transmission, with the object under test between them. An example of a two-transducer NDT system is shown in schematic form in Fig. 1 ( Ref 1 ). Recent years have seen increasing adoption of phased arrays; these are considered in the article “Phased Array Ultrasound...
Abstract
Ultrasonic inspection is a family of nondestructive methods in which beams of high-frequency mechanical waves are introduced into materials, using transducers, for the detection and characterization of both surface and subsurface anomalies and flaws in the material. This article describes the basic equipment in ultrasonic inspection systems, and lists the advantages and disadvantages of these systems. It discusses the applications of ultrasonic inspection and also the general characteristics of ultrasonic waves in terms of wave propagation, longitudinal waves, transverse waves, surface waves, and lamb waves. The article reviews the major variables in ultrasonic inspection, including frequency, acoustic impedance, angle of incidence, and beam intensity. It discusses the attenuation of ultrasonic beams and provides information on the pulse-echo and transmission methods for implementing ultrasonic inspection.
Image
Published: 01 August 2018
Fig. 21 Scanning laser acoustic microscopy image at 30 MHz of an alumina test disk similar in size to that shown in Fig. 18 . This sample was quite transparent to the ultrasound, as evidenced by the bright, relatively uniform appearance of the acoustic image. Field of view: 14 × 10.5 mm
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