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ultrasonic welding

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Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005607
EISBN: 978-1-62708-174-0
... Abstract Ultrasonic metal welding is a solid-state welding process that produces coalescence through the simultaneous application of localized high-frequency vibratory energy and moderate clamping forces. This article discusses the parameters to be considered when selecting a suitable welder...
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005619
EISBN: 978-1-62708-174-0
... Abstract Ultrasonic welding (UW), as a solid-state joining process, uses an ultrasonic energy source and pressure to induce oscillating shears between the faying surfaces to produce metallurgical bonds between a wide range of metal sheets and wires. This article reviews the models...
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001384
EISBN: 978-1-62708-173-3
... Abstract This article begins with a discussion on the advantages and limitation of ultrasonic welding (USW). It describes variations of the USW process which can produce different weld geometries. These variations are helpful in producing spot welds, line welds, continuous seam welds, ring...
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001448
EISBN: 978-1-62708-173-3
... Abstract Ultrasonic welding (USW) is effectively used to join both similar and dissimilar metals with lap-joint welds. This article describes procedure considerations for the ultrasonic welding of specific material types. It reviews difficult-to-weld alloys, such as carbon and low-alloy steels...
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Published: 01 January 1993
Fig. 1 Two versions of an ultrasonic welding system used for spot welding applications. (a) Wedge-reed system. (b) Lateral drive system More
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Published: 31 October 2011
Fig. 1 Mechanical work done during each vibration cycle of ultrasonic welding. Source: Ref 27 More
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Published: 01 November 1995
Fig. 24 Schematic of ultrasonic welding components More
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Published: 01 November 1995
Fig. 25 Schematic of ultrasonic welding configuration. (a) Energy director design. (b) Shear joint design. (c) Tie layer design. Source: Ref 37 , 38 More
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Published: 31 October 2011
Fig. 3 Hand-guided portable ultrasonic welding gun with tooling to squeeze and seal copper tubing used in air nditioning systems and refrigerators More
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Published: 31 October 2011
Fig. 8 Typical tip patterns for ultrasonic welding with good strength and minimum tip sticking when spot welding automotive aluminum More
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Published: 01 January 1993
Fig. 11 Schematic of ultrasonic-welding components More
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Published: 01 January 1993
Fig. 13 Typical process data traces-time graph of ultrasonic-welding process when using tie layers at the interface. Source: Ref 40 More
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Published: 31 October 2011
Fig. 18 Ultrasonically welded bare and tinned copper wire, 1 to 30 mm 2 (0.002 to 0.05 in. 2 ) cross-sectional area, for wire harness manufacture More
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Published: 31 October 2011
Fig. 20 Single-point ground terminal that was ultrasonically welded using a special tooling package that gathers the wire for welding, then automatically folds over the strain-relief arms More
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Published: 31 October 2011
Fig. 4 C-frame ultrasonic welder on a robot arm welding a license plate holder to an aluminum automotive trunk lid More
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Published: 31 October 2011
Fig. 7 Dual-headed 20 kHz wedge-reed style of ultrasonic welder capable of welding stranded wire bundles up to 100 mm 2 (0.16 in. 2 ) in cross-sectional area, such as these three No. 2 American wire gage (AWG) wires More
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Published: 31 October 2011
Fig. 1 Ultrasonic additive manufacturing (UAM) process. (a) UAM welding system. (b) Machining operation More
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005605
EISBN: 978-1-62708-174-0
... Abstract The ultrasonic additive manufacturing (UAM) process consists of building up solid metal objects by ultrasonically welding successive layers of metal tape into a three-dimensional shape with periodic machining operations to create detailed features of the resultant object. This article...
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005646
EISBN: 978-1-62708-174-0
... Abstract This article is a compilation of definitions for terms related to welding fundamentals and all welding processes. The processes include arc and resistance welding, friction stir welding, laser beam welding, explosive welding, and ultrasonic welding. arc welding explosive welding...
Series: ASM Handbook
Volume: 24
Publisher: ASM International
Published: 15 June 2020
DOI: 10.31399/asm.hb.v24.a0006574
EISBN: 978-1-62708-290-7
... Abstract Ultrasonic additive manufacturing (UAM) is a solid-state hybrid manufacturing technique that leverages the principles of ultrasonic welding, mechanized tape layering, and computer numerical control (CNC) machining operations to create three-dimensional metal parts. This article begins...