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ultrasonic additive manufacturing

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Series: ASM Handbook
Volume: 24
Publisher: ASM International
Published: 15 June 2020
DOI: 10.31399/asm.hb.v24.a0006574
EISBN: 978-1-62708-290-7
... Abstract Ultrasonic additive manufacturing (UAM) is a solid-state hybrid manufacturing technique that leverages the principles of ultrasonic welding, mechanized tape layering, and computer numerical control (CNC) machining operations to create three-dimensional metal parts. This article begins...
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005605
EISBN: 978-1-62708-174-0
... Abstract The ultrasonic additive manufacturing (UAM) process consists of building up solid metal objects by ultrasonically welding successive layers of metal tape into a three-dimensional shape with periodic machining operations to create detailed features of the resultant object. This article...
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Published: 15 June 2020
Fig. 2 Schematic of an ultrasonic additive manufacturing system. (a) Additive process where the tapes are added and welded on top of each other. (b) Subtractive manufacturing where the integrated computer numerical control machining unit is used to finish the surfaces and also machine complex More
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Published: 31 October 2011
Fig. 1 Ultrasonic additive manufacturing (UAM) process. (a) UAM welding system. (b) Machining operation More
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Published: 31 October 2011
Fig. 2 Applications of ultrasonic additive manufacturing. (a) Injection molding die and part. Courtesy of Solidica Inc. (b) Plate with embedded channels. Courtesy of Edison Welding Institute. (c) X-ray of channel network in (b). Courtesy of Edison Welding Institute. (d) Embedded NiTi wire More
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Published: 31 October 2011
Fig. 3 Ultrasonic additive manufacturing (UAM) systems. (a) Solidica UAM Beta system. (b) Solidica, Formation system. Courtesy of Solidica Inc. More
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Published: 31 October 2011
Fig. 4 The ultrasonic additive manufacturing process for producing a solid metal part. Photos 1, 3, 5, 6, and 9 courtesy of Edison Welding Institute; photos 2, 4, 7, and 8 courtesy of Solidica Inc. More
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Published: 31 October 2011
Fig. 7 Ultrasonic additive manufacturing (UAM) mechanical test specimens for shear (left), transverse tensile (middle), and longitudinal tensile (right) testing. Courtesy of The Ohio State University More
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Published: 31 October 2011
Fig. 8 Ultrasonic additive manufacturing mechanical testing force versus displacement plots for (a) transverse tensile, (b) shear, and (c) longitudinal tensile tests. Courtesy of The Ohio State University More
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Published: 31 October 2011
Fig. 9 Peel test applied to ultrasonic additive manufacturing builds. (a) Schematic of floating roller peel test. Source: Ref 10 . (b) Typical peel test force-displacement curve More
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Published: 31 October 2011
Fig. 10 Push-pin test applied to ultrasonic additive manufacturing. (a) Schematic of push-pin test. (b) Typical push-pin test force-displacement curve. Source: Ref 22 More
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Published: 15 June 2020
Fig. 1 Images of various parts fabricated using ultrasonic additive manufacturing. (a) Heat exchanger fabricated with hybrid capabilities. (b) Component with embedded electronics. (c) Component with embedded fiber optic strain gages. (d) Heat exchanger. (e) Heat exchanger fabricated More
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Published: 15 June 2020
Fig. 5 Bond formation in ultrasonic additive manufacturing. (a) Schematic illustration of head-to-head welding of gold nanowires where one nanowire is caused to approach the other. STM, scanning tunneling microscope. (b) and (c) The motion in (a) is shown in transmission electron microscopy More
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Published: 15 June 2020
Fig. 15 Ultrasonic additive manufacturing (UAM) fiber-optic-sensor-embedding process More
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Published: 15 June 2020
Fig. 2 (a) Schematic of the ultrasonic additive manufacturing process. (b) Typical microstructure of the foil interface, showing grain refinement and potential plastic flow directions. USW, ultrasonic metal welding; CNC, computer numerical control. Source: Ref 2 More
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Published: 15 June 2020
Fig. 3 Applications of ultrasonic additive manufacturing. (a) Injection molding die and part. Courtesy of Solidica Inc. (b) Plate with embedded channels. Courtesy of Edison Welding Institute. (c) X-ray image of channel network in (b). Courtesy of Edison Welding Institute. (d) Embedded nickel More
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Published: 15 June 2020
Fig. 16 Schematic illustrating the ultrasonic additive manufacturing process More
Series: ASM Handbook
Volume: 24
Publisher: ASM International
Published: 15 June 2020
DOI: 10.31399/asm.hb.v24.a0006558
EISBN: 978-1-62708-290-7
... Abstract This article provides an overview of the implementation of wire embedding with ultrasonic energy and thermal embedding for polymer additive manufacturing, discussing the applications and advantages of the technique. The mechanical and electrical performance of the embedded wires...
Series: ASM Handbook
Volume: 24
Publisher: ASM International
Published: 15 June 2020
DOI: 10.31399/asm.hb.v24.a0006572
EISBN: 978-1-62708-290-7
... and development continues in DAM processes, they are becoming increasingly attractive, especially for the AM of metals. This article discusses some of the more widely used DAM processes, namely ultrasonic additive manufacturing, cold spray process, and friction stir welding, focusing on their applications...
Series: ASM Handbook
Volume: 24
Publisher: ASM International
Published: 15 June 2020
DOI: 10.31399/asm.hb.v24.a0006579
EISBN: 978-1-62708-290-7
... processes include binder jetting, ultrasonic additive manufacturing, directed-energy deposition, laser powder-bed fusion, and electron beam powder-bed fusion. The article presents a review of the literature and state of the art for copper alloy AM and features data on AM processes and industrial practices...