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turning
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Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002129
EISBN: 978-1-62708-188-7
... Abstract Turning is a machining process for generating external surfaces of revolution by the action of a cutting tool on a rotating workpiece, usually in a lathe. This article discusses the process capabilities of turning over other machining operations and describes the classification...
Abstract
Turning is a machining process for generating external surfaces of revolution by the action of a cutting tool on a rotating workpiece, usually in a lathe. This article discusses the process capabilities of turning over other machining operations and describes the classification, controlling methods, attachments, and accessories of a lathe machine. It reviews the design and various operations of single-point cutting tools in turning. In addition, the article discusses the influence of various factors on selection of equipment and machining procedure for a specific part. These include the size and configuration of the workpiece, equipment capacity, production quantity, dimensional accuracy, number of operations, and the surface finish. It presents examples that describe or compare equipment and techniques for production applications. Finally, the article provides a discussion on the classification and compatibility of cutting fluids.
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Published: 01 January 1989
Fig. 27 Suggested geometries for single-point turning tools used on stainless steels. (a) Plan view. (b) End view. (c) Side view
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Published: 01 January 1989
Fig. 14 Tool life curves for the dry turning of sand cast alloy 390 using carbide and diamond, the wet turning of die cast alloy 390 using carbide and diamond, and the wet turning of die cast alloy 380 using carbide. Source: Ref 2
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Published: 01 January 1989
Fig. 13 Design of form tools (a) and cutoff tools (b) for turning copper and copper alloys
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Published: 01 January 1989
Fig. 3 Effect of feed rate on the speed for 1 h tool life of single-point turning tools. Depth of cut 2.5 mm (0.100 in.); T1 high-speed steel tools ground with 8° back rake angle and 22° side rake angle; sulfurized chlorinated cutting oil. Tool life was taken as the time required to develop
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Published: 01 January 1989
Fig. 4 Form tools for turning nickel alloys in automatic bar and chucking machines. (a) Circular form tool. (b) Dovetail form tool. (c) Modified form tool for minimizing drag. (d) Flat form tool
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Published: 01 January 1989
Fig. 5 Box tool for turning nickel alloys in automatic bar and chucking machines
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Published: 01 January 1989
Fig. 6 Balance tool for turning nickel alloys in automatic bar and chucking machines
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Published: 01 January 1989
Fig. 1 Effect of cutting speed and feed on tool life in turning annealed Ti-5Al-5Sn alloy with 321 HB hardness. Feed rates: A, 0.38 mm/rev (0.015 in./rev); B, 0.25 mm/rev (0.010 in./rev); and C, 0.18 mm/rev (0.007 in./rev). Tool material was C-2 (883) carbide throwaway inserts. The depth
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Published: 01 January 1989
Fig. 2 Effect of cutting speed and depth of cut on tool life in turning annealed Ti-5Al-2Sn having 321 HB hardness. Depths of cut: A, 3.18 mm (0.125 in.), B, 1.6 mm (0.062 in.); and C, 0.75 mm (0.030 in.). Tool material was C-2 (883) carbide throwaway inserts. Feed rate was 0.25 mm/rev (0.010
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Published: 01 January 1989
Fig. 4 Effect of cutting speed and tool material in turning β-forged Ti-6Al-4V having 331 HB hardness. High-speed tool steel materials: A, M2; B, T15; and C, M42. Feed rate was 0.25 mm (0.010 in.). Depth of cut was 0.25 mm/rev (0.010 in./rev). Cutting fluid was phosphated oil. Tool life end
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Published: 01 January 1989
Fig. 1 Tool geometry for single point turning and boring of wrought, cast, and P/M refractory metals. Use the largest nose radius and the largest side cutting edge angle or end cutting edge angle that are consistent with part requirements used. Material Hardness, HB High-speed steel
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Published: 01 January 1989
Fig. 9 Tool wear versus feed rate in turning a Fiber FP aluminum MMC using an uncoated C-2 grade insert. Note how the wear rate progress was significantly less when feed rates reached ≧0.320 mm/rev (0.0126 in./rev). Source: Ref 7
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Published: 01 January 1989
Fig. 10 Wear of C-2 carbide inserts as a function of surface speed when turning 300 mm (12 in.) of Fiber FP aluminum MMC at 0.40 mm/rev (0.015 in./rev) and taking a 0.50 mm (0.020 in.) depth of cut. Source: Ref 7
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Published: 01 January 1989
Fig. 1 A dual-turret NC turning center with 16 tool stations. Courtesy of Cincinnati Milacron
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Published: 01 January 1989
Fig. 6 Setups for turning (a), drilling (b), and milling (c) operations
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Published: 01 January 1989
Fig. 6(b) Theoretical surfaces produced by turning with a round tool (Type B) and a round-nose tool (Type C). Source: Ref 5
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Published: 01 January 1989
Fig. 8 Theoretical surface roughness for turning or face milling tools with round cutting edges. Source: Ref 5
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Published: 01 January 1989
Fig. 9 Theoretical surface roughness for turning or face milling tools with a radius of 0.39 mm (0.0156 in.) and various ECEAs. Source: Ref 5
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