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Published: 01 December 2008
Fig. 8 Increases in capacity of tundishes for a two-strand slab caster. Source: Ref 14
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Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005296
EISBN: 978-1-62708-187-0
... such as near-net shape casting, tundish metallurgy, and pouring stream protection. The article discusses the use and capabilities of different molds for steel continuous casting, including thin-wall tube-type molds, solid molds, and plate molds. The article explains the methods for enhancing productivity...
Abstract
The purpose of continuous casting is to bypass conventional ingot casting and to cast to a form that is directly rollable on finishing mills. The use of this process has resulted in improvement in yield, surface condition, and internal quality of product when compared to the ingot-made material. This article outlines the advantages of steel continuous casting, along with its developments and challenges for improvement. It provides a general description of the continuous casting process and the design and layout of a continuous casting steelmaking facility. It reviews process enhancements such as near-net shape casting, tundish metallurgy, and pouring stream protection. The article discusses the use and capabilities of different molds for steel continuous casting, including thin-wall tube-type molds, solid molds, and plate molds. The article explains the methods for enhancing productivity and improving quality in steel continuous casting. It evaluates the applications of horizontal continuous casting in casting steel. The article concludes by outlining priorities for future development such as enhanced control systems and automation.
Book Chapter
Transfer and Treatment of Molten Metal—An Introduction
Available to PurchaseBook: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005352
EISBN: 978-1-62708-187-0
... Abstract This article discusses various molten-metal treatments, namely fluxing, degassing, and molten-metal filtration. It focuses on various molten-metal handling systems for transporting, holding, or delivering molten metal to the mold/die system. These include launders, tundishes, holding...
Abstract
This article discusses various molten-metal treatments, namely fluxing, degassing, and molten-metal filtration. It focuses on various molten-metal handling systems for transporting, holding, or delivering molten metal to the mold/die system. These include launders, tundishes, holding furnaces or transport crucibles, molten-metal transfer pumps, teeming ladles, and dosing and pouring furnaces.
Image
Published: 01 December 2008
Fig. 9 Pouring shrouds from ladle to tundish to mold. Source: Ref 15
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Image
Published: 01 December 2008
Fig. 15 Tundish and mold arrangement for horizontal caster. Source: Ref 27
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Image
Simulated fluid flow in a steel continuous casting tundish with (a) a conve...
Available to PurchasePublished: 01 December 2008
Fig. 7 Simulated fluid flow in a steel continuous casting tundish with (a) a conventional baffle configuration and (b) a double weir and dam configuration. Source: Ref 26
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Image
Treatment ladle with tundish cover used in the magnesium treatment of ducti...
Available to PurchasePublished: 01 December 2008
Fig. 12 Treatment ladle with tundish cover used in the magnesium treatment of ductile iron
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Image
Published: 01 December 2008
Fig. 7 Typical tundish design for a twin-strand slab caster. Source: Ref 4
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Histogram of large inclusions in a slab casting tundish, based on the LiMCA...
Available to Purchase
in Steel Processing Technology
> Properties and Selection: Irons, Steels, and High-Performance Alloys
Published: 01 January 1990
Fig. 13 Histogram of large inclusions in a slab casting tundish, based on the LiMCA technique, versus data for a wire quality steel, based on the slime extraction technique
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Image
in Metallurgy of Induction Melting Processes for Iron and Non-Iron Materials
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 15 Treatment ladle for the tundish cover process. Source: Ref 20
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Treatment ladle with tundish cover used in the magnesium treatment of ducti...
Available to PurchasePublished: 01 December 1998
Fig. 12 Treatment ladle with tundish cover used in the magnesium treatment of ductile iron
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Image
Published: 31 August 2017
Fig. 5 Fixed cover tundish treatment ladle design. Source: Ref 4
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Continuous casting. (a) Major components of a continuous casting machine. (...
Available to PurchasePublished: 01 December 1998
Fig. 20 Continuous casting. (a) Major components of a continuous casting machine. (b) Liquid metal flow from the ladle into the tundish and from the tundish into the mold
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Image
Relationship between the inclusion separation ratio and Stokes rising veloc...
Available to Purchase
in Steel Processing Technology
> Properties and Selection: Irons, Steels, and High-Performance Alloys
Published: 01 January 1990
Fig. 12 Relationship between the inclusion separation ratio and Stokes rising velocities predicted for a full-scale water model of a slab casting tundish. FMD, flow-modification device consisting of a weir-dam arrangement ( Fig. 11 ).
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Image
Schematic of a vacuum arc skull melting and casting furnace. 1, fast retrac...
Available to PurchasePublished: 01 December 2008
Fig. 1 Schematic of a vacuum arc skull melting and casting furnace. 1, fast retraction system; 2, power cables; 3, electrode feeder ram; 4, power supplies; 5, consumable electrode; 6, skull crucible (50 kg, or 110 lb); 7, tundish shield; 8, mold arrangement; 9, centrifugal casting system; 10
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Schematic of a semicontinuously operating vacuum arc skull melter for charg...
Available to PurchasePublished: 01 December 2008
Fig. 2 Schematic of a semicontinuously operating vacuum arc skull melter for charge weights of up to 1000 kg (2200 lb). 1, fast retraction system; 2, power cables; 3, power supplies; 4, electrode feeder ram; 5, consumable electrode; 6, skull crucible; 7, crucible carriage; 8, tundish shield; 9
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Schematic of a modern semicontinuously operating vacuum arc skull melter fo...
Available to PurchasePublished: 01 December 1998
Fig. 15 Schematic of a modern semicontinuously operating vacuum arc skull melter for charge weights of up to 1000 kg (2200 lb). 1, fast retraction system; 2, power cables; 3, power supplies; 4, electrode feeder ram; 5, consumable electrode; 6, skull crucible; 7, crucible carriage; 8, tundish
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(a) Gas manifold cross section for a typical vacuum induction melt inert ga...
Available to Purchase
in Metal Additive Manufacturing Supply Chain, Powder Production, and Materials Life-Cycle Management
> Additive Manufacturing Design and Applications
Published: 30 June 2023
Fig. 4 (a) Gas manifold cross section for a typical vacuum induction melt inert gas atomization (VIGA) unit, showing tundish, nozzle, manifold, and illustrative powder plume. (b) Difference in molten metal stream fall height can produce free-fall or close-coupled gas impingement. (c) Furnace
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Image
Isometric view of flow fields predicted in a longitudinally bisected single...
Available to Purchase
in Steel Processing Technology
> Properties and Selection: Irons, Steels, and High-Performance Alloys
Published: 01 January 1990
Fig. 11 Isometric view of flow fields predicted in a longitudinally bisected single-port water model slab casting tundish with a flow modification device consisting of a weir-dam arrangement placed at 2 3 L . Flow rate of 0.007 m 3 /s (0.25 ft 3 /s); length, 5.2 m (17 ft); depth
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