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Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001244
EISBN: 978-1-62708-170-2
... Abstract Most decorative chromium coatings have been applied using hexavalent and trivalent plating processes that are based on chromic anhydride. This article provides a discussion on chromium electrodeposits and their use as microdiscontinuous coating for corrosion protection. It focuses...
Abstract
Most decorative chromium coatings have been applied using hexavalent and trivalent plating processes that are based on chromic anhydride. This article provides a discussion on chromium electrodeposits and their use as microdiscontinuous coating for corrosion protection. It focuses on the operating conditions of various chromium plating parameters: bath composition, temperature, voltage, anode materials, and current density. These parameters need to be considered for obtaining high quality decorative chromium coatings. An overview of plating problems encountered in chromium plating and their corrections is also provided.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001259
EISBN: 978-1-62708-170-2
... chemistries, in order to obtain reproducible alloy compositions and properties, as well as reasonable plating rates. Trivalent chromium-base solution chemistries provide better prospects for depositing satisfactory alloy coatings from aqueous solutions. An additional benefit is that waste-treatment...
Abstract
Chromium alloys yield alloy coatings with properties that range from completely satisfactory to marginally acceptable, depending on the end use. This article provides a detailed description of plating solutions and deposition conditions and rates of chromium-iron, chromium-nickel, and chromium-iron-nickel alloys.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001243
EISBN: 978-1-62708-170-2
... encountered in plating interior surfaces cylinders. Trivalent chromium can be reoxidized to hexavalent chromium by electrolyzing the solution at 60 to 66 °C (140 to 150 °F), with an anode-to-cathode area ratio of about 30 to 1, and using a cathode current density of about 60 A/dm 2 (4 A/in. 2 ). About 50...
Abstract
Hard chromium plating is produced by electrodeposition from a solution containing chromic acid and a catalytic anion in proper proportion. This article presents the major uses of hard chromium plating, and focuses on the selection factors, plating solutions, solution and process control, equipment, surface preparation, and crack patterns and other characteristics of hard chromium plating. It offers recommendations for the design and use of plating racks, describes the problems encountered in hard chromium plating, and their corrective procedures. The article provides information on the removal of chromium plate from coated metals, recovery and disposal of wastes, and stopoff media for selective plating.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001268
EISBN: 978-1-62708-170-2
... Abstract Mechanical plating is a method for coating ferrous metals, copper alloys, lead, stainless steel, and certain types of castings by tumbling the parts in a mixture of glass beads, metallic dust or powder, promoter or accelerator chemicals, and water. It offers a straightforward...
Abstract
Mechanical plating is a method for coating ferrous metals, copper alloys, lead, stainless steel, and certain types of castings by tumbling the parts in a mixture of glass beads, metallic dust or powder, promoter or accelerator chemicals, and water. It offers a straightforward alternative method for achieving desired mechanical and galvanic properties with an extremely low risk of hydrogen embrittlement. This article provides a detailed description of the equipment, process steps, process capabilities, applicable parts, specific characteristics, advantages, limitations, post treatments, and waste treatment of mechanical plating.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001275
EISBN: 978-1-62708-170-2
..., and aluminum, can be chromate conversion coated. Several articles in this Volume contain details about the procedures used to apply chromate coatings to specific metals and metal coatings. The conversion coating of cadmium electrodeposits is discussed in the article “Cadmium Plating” ; the articles “Surface...
Abstract
This article briefly describes the basic attributes of chromate conversion coatings and the processes for applying them. It provides information on the influence of substrate microstructure on the performance of coating deposits and on the mechanism of substrate protection supplied by chromate coatings. The article also discusses the development of replacement technologies in response to environmental constraints that have developed around the use of chromium-base compounds.
Series: ASM Handbook
Volume: 2A
Publisher: ASM International
Published: 30 November 2018
DOI: 10.31399/asm.hb.v02a.a0006521
EISBN: 978-1-62708-207-5
... and/or trivalent chromium, mineral acids, and organic or inorganic binding agents. Non-chromium, no-rinse solutions contain transition metals other than chromium. A limited reaction occurs in the coating solution, but the reaction continues during drying. Coating weight is typically 0.05 to 0.3 g/m 2 (5 to 30 mg...
Abstract
Chemical conversion coatings are adherent surface layers of low-solubility oxide, phosphate, chromate, and chromate-free compounds produced by the reaction of suitable reagents with the metallic surface. This article provides an overview on chromate-free coatings, along with coverage on the processes of low-solubility oxide, phosphate, and chromate conversion coating. Some applications using chemical conversion coatings on various aluminum alloys are given in a table. The article also provides information on the advantages and disadvantages of chromate conversion coatings. It concludes a discussion on organic-based coatings.
Series: ASM Handbook
Volume: 2A
Publisher: ASM International
Published: 30 November 2018
DOI: 10.31399/asm.hb.v02a.a0006492
EISBN: 978-1-62708-207-5
... coating is the trichromium process (TCP). The TCP plating baths contain fluorozirconate solutions (H 2 ZrF 6 or K 2 ZrF 6 ) and soluble trivalent chromium salts but no hexavalent chromium salts. The coating composition consists of a hydrated ZrO 2 /Cr(OH) 3 overlayer and a potassium- and fluorine-rich...
Abstract
Although aluminum alloys are inherently corrosion resistant, there are many operating environments where they require additional protection. This article describes the conditions under which aluminum is prone to corrode and explains how to prevent it through the addition of conversion coatings and paints. It addresses some of the more common corrosion mechanisms, including corrosion driven by pH extremes, pitting corrosion, crevice corrosion, galvanic corrosion, and filiform corrosion. The article also describes in-plant as well as field application procedures for cleaning and coating, and discusses the advantages and limitations of the various materials and chemicals used.
Series: ASM Handbook
Volume: 5B
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v05b.a0006027
EISBN: 978-1-62708-172-6
... to that for phosphatizing. The metal being passivated is attacked by the acid (chromic acid and some sulfuric acid), bringing about a decrease in acidity at the metal surface as the acid is consumed during the attack. The hexavalent chromate is reduced to trivalent chromium, which precipitates as a complex chromate gel...
Abstract
This article provides a brief discussion on the common types of overlayers that can be used on a metal surface to protect it from corrosion. These overlayers include phosphate, chromate, and chromate-free conversion coatings; hot dip galvanizing; cementitious linings; glass and porcelain enamels; electroplating; thermal spray coatings; and rubber linings.
Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004205
EISBN: 978-1-62708-184-9
... ) and, in some cases, necessitated device removal and debridement (surgical removal) of surrounding tissues. In the first study ( Ref 13 ), a type 316 stainless steel nail was attached to a type 303 stainless steel plate and the plate was then affixed to the bone with screws, some of which were 303 and some 316...
Abstract
In the field of medical device development and testing, the corrosion of metallic parts can lead to significant adverse effects on the biocompatibility of the device. This article describes the mechanisms of metal and alloy biocompatibility. It reviews the response of implant metals and particulate materials to corrosion. The effect of metal ions from an implanted device on the human body is also discussed. The article concludes with information on the possible cancer-causing effects of metallic biomaterials.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003215
EISBN: 978-1-62708-199-3
... Chromium plating tanks can be heated internally or externally. Internal heating, by steam coils or electric immersion heaters, is usually used for small tanks; external heating, by heat exchangers, is used for large tanks. Trivalent Chromium Plating Solution Compositions Depending on the process...
Abstract
Copper can be electrodeposited from numerous electrolytes. Cyanide and pyrophosphate alkalines, along with sulfate and fluoborate acid baths, are the primary electrolytes used in copper plating. This article provides information on the chemical composition, plating baths, and operating conditions of electrodeposition processes for chromium plating, nickel plating, iron plating, cadmium plating, zinc plating, indium plating, lead plating, tin plating, silver plating, gold plating, brass plating, bronze plating, tin-lead plating, zinc-iron plating, and zinc-nickel plating. The article also discusses selective plating, electroforming, and other processes and where they are typically used.
Book Chapter
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001261
EISBN: 978-1-62708-170-2
... (0.0004 in./min). In addition, inherently precise thickness control permits plate buildup or repair without the need for subsequent machining. In regard to deposit hardness, a 70 HRC trivalent chrome is available for selective plating of thick deposits, which places selective plating on a par...
Abstract
Selective plating, also known as brush plating, differs from traditional tank or bath plating in that the workpiece is not immersed in a plating solution (electrolyte). Instead, the electrolyte is brought to the part and applied by a handheld anode or stylus, which incorporates an absorbent wrapping for applying the solution to the workpiece (cathode). This article focuses on the selective plating systems that include a power pack, plating tools, anode covers, specially formulated plating solutions, and any auxiliary equipment required for the particular application. It provides a detailed account of the applications of selective plating, with examples. The article describes the advantages, limitations, key process elements, and health and safety considerations of selective plating. It also includes the most important industrial, government, and military specifications.
Series: ASM Handbook
Volume: 23
Publisher: ASM International
Published: 01 June 2012
DOI: 10.31399/asm.hb.v23.a0005652
EISBN: 978-1-62708-198-6
.... In the first study ( Ref 15 ), a type 316 stainless steel nail was attached to a type 303 stainless steel plate, and the plate was then affixed to the bone with screws, some of which were 303 and some 316. Plates in the other two studies ( Ref 16 , 17 ) were both Lane plates, but after 29 and 64 years...
Abstract
This article discusses the mechanisms of metal and alloy biocompatibility. It provides information on early testing and experience with metals in medical device applications. The article describes the response of implant and particulate materials to severe corrosion. It provides a description of metal binding and its effects on metabolic processes. Hypersensitive responses to metal ions are also reviewed. The article concludes with a discussion on the possible cancer-causing effects of metallic biomaterials.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001323
EISBN: 978-1-62708-170-2
... Abstract This article focuses on alternatives to chromium in both hard chromium plating and chromate conversion coating. These include electroless nickel plating, nickel-tungsten composite electroplating, spray coating applications, and cobalt/molybdenum-base conversion coating. The article...
Abstract
This article focuses on alternatives to chromium in both hard chromium plating and chromate conversion coating. These include electroless nickel plating, nickel-tungsten composite electroplating, spray coating applications, and cobalt/molybdenum-base conversion coating. The article discusses the material and process substitutions that can be used to eliminate the use or emissions of chromium in industrial processes. It describes the physical characteristics of each coating, economics, environmental impacts, advantages, and disadvantages of alternative processes.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001245
EISBN: 978-1-62708-170-2
... to increase porosity on a microscopic scale. Traditionally, the chromium is deposited from conventional hexavalent processes, but within the last ten years, trivalent chromium plating processes have grown in popularity. Microcracked Chromium Microcracked chromium is produced by depositing the thin...
Abstract
This article discusses the process considerations and deposit properties of nickel plating. It describes the Watts solution and the anode materials used. The article focuses on the nickel plating processes used for decorative, engineering, and electroforming purposes. It provides information on the quality control of nickel plating. It concludes with a review of the environmental, health, and safety considerations associated with nickel plating.
Series: ASM Handbook
Volume: 13A
Publisher: ASM International
Published: 01 January 2003
DOI: 10.31399/asm.hb.v13a.a0003687
EISBN: 978-1-62708-182-5
... of predicting the corrosion performance of a plated part. It reviews the designs of coating systems for optimal protection of the substrate. The article also discusses controlled weathering tests and accelerated tests used to predict and determine the relative durability of the coating. electroplated...
Abstract
This article discusses the various factors that affect the corrosion performance of electroplated coatings. It describes the effects of environment and the deposition process on substrate coatings. The article provides a discussion on the electrochemical techniques capable of predicting the corrosion performance of a plated part. It reviews the designs of coating systems for optimal protection of the substrate. The article also discusses controlled weathering tests and accelerated tests used to predict and determine the relative durability of the coating.
Book Chapter
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001309
EISBN: 978-1-62708-170-2
... solution at the rate of 14 g ( 1 2 oz) per 380 L (100 gal). The sodium hydrosulfite reduces hexavalent chromium to trivalent chromium, which does not affect subsequent plating. Periodic additions are required because trivalent chromium is reoxidized to hexavalent by the oxygen released...
Abstract
The selection of surface treatments for copper and copper alloys is generally based on application requirements for appearance and corrosion resistance. This article describes cleaning, finishing, and coating processes for copper and copper alloys. These processes include pickling and bright dipping, abrasive blast cleaning, chemical and electrochemical cleaning, mass finishing, polishing and buffing, electroless plating, immersion plating, electroplating, passivation, coloring, and organic coatings.
Series: ASM Handbook
Volume: 2
Publisher: ASM International
Published: 01 January 1990
DOI: 10.31399/asm.hb.v02.a0001119
EISBN: 978-1-62708-162-7
... include arsenic, beryllium, cadmium, chromium, lead, mercury, and nickel. Arsenic Arsenic is particularly difficult to characterize as a single element because its chemistry is so complex and there are many different compounds of arsenic. It may be trivalent or pentavalent and is widely distributed...
Abstract
Metal contamination of the environment reflects both natural sources and industrial activity, affecting human health. This article begins with a discussion on the level of metal exposure resulting in toxicological effects, the factors influencing toxicity of metals, and carcinogenicity of metal compounds. It discusses some commonly used chelating agents for treating metal intoxication, and clinical effectiveness in treating poisoning by different metals. The metals discussed are grouped into four categories: (1) major toxic metals with multiple effects, including arsenic, beryllium, cadmium, chromium, lead, mercury, and nickel; (2) essential metals with potential for toxicity, including cobalt, copper, iron, manganese, molybdenum, selenium, and zinc; (3) metals with toxicity related to medical therapy, including aluminum, bismuth, gallium, gold, lithium, and platinum; and (4) minor toxic metals, including antimony, barium, indium, magnesium, silver, tellurium, thallium, tin, titanium, uranium, and vanadium. The main factors included in the discussion are their disposition, toxicity, biological factors and treatment.
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 November 1995
DOI: 10.31399/asm.hb.emde.a0003022
EISBN: 978-1-62708-200-6
... discusses the selection of plastics for plating. This article also describes metallizing techniques, including plating (electrolytic or electroplating), vacuum metallizing and thermal spraying, and environmental considerations. The article discusses the quality assurance procedures for metallized plastic...
Abstract
The process of coating plastics with metals for functional purposes is called metallizing of plastics. This article discusses the metallizing of plastics, provides information on its history, and gives a short note on applications and adhesion properties of metallic coatings. It also discusses the selection of plastics for plating. This article also describes metallizing techniques, including plating (electrolytic or electroplating), vacuum metallizing and thermal spraying, and environmental considerations. The article discusses the quality assurance procedures for metallized plastic parts which include tests that assess the quality of the finish, coating thickness, adhesion, and corrosion resistance, and gives a short note on service performance, which includes service condition classifications.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001271
EISBN: 978-1-62708-170-2
... Abstract This article explains the applications of continuous electroplated steel. For each category of application, the type of coating needed and the key attributes of the coating are discussed. The bulk of the article describes electrodeposition technology, including plating line components...
Abstract
This article explains the applications of continuous electroplated steel. For each category of application, the type of coating needed and the key attributes of the coating are discussed. The bulk of the article describes electrodeposition technology, including plating line components and process classification.
Series: ASM Handbook
Volume: 2
Publisher: ASM International
Published: 01 January 1990
DOI: 10.31399/asm.hb.v02.a0001092
EISBN: 978-1-62708-162-7
... as an oxygen scavenger, resulting in alloys with improved tensile strength, ductility, and resistance to discoloration. Indium is still used in dental alloys. Dr. Murray originally was interested in using indium as an addition to silver-plated flatware. During the period from 1926 to 1934, he and his...
Abstract
This article focuses on the use of indium and bismuth in low-melting-temperature solders and fusible alloys. It describes how the two elements typically occur in nature and how they are recovered and processed for commercial use. It also provides information on designations, classification, composition, properties (including temperatures ranges), and some of the other ways in which indium and bismuth alloys are used.
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