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Book Chapter
Series: ASM Handbook
Volume: 14A
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v14a.a0004035
EISBN: 978-1-62708-185-6
... Abstract The design of forging operations; consisting of dies, fixturing, and parts; requires a consistent and unambiguous method for representing critical dimensions and tolerances. This article presents a dimensioning process, based on tooling points and datum planes, with the potential...
Abstract
The design of forging operations; consisting of dies, fixturing, and parts; requires a consistent and unambiguous method for representing critical dimensions and tolerances. This article presents a dimensioning process, based on tooling points and datum planes, with the potential to simplify geometries while minimizing tolerance stack-ups. The method also facilitates inspection liaison between vendors and users because fixturing is easy to duplicate and tooling points are consistent from forging to finish-machined part. The article focuses on the most common dimensional tolerances for closed-die forgings, including finish allowances for machining, length and width tolerances, die-wear tolerance, match tolerances, die-closure or thickness tolerances, straightness and flatness tolerances, radii tolerances, flash-extension tolerances, and surface tolerances. It also contains a convenient summary in the form of a checklist.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003386
EISBN: 978-1-62708-195-5
... Abstract This article addresses the issue of the implementation of composite damage tolerance requirements as it relates to military aircraft. It presents a brief introduction on the durability impact threat, damage tolerance impact threat, and other damage tolerance damage threats. The article...
Abstract
This article addresses the issue of the implementation of composite damage tolerance requirements as it relates to military aircraft. It presents a brief introduction on the durability impact threat, damage tolerance impact threat, and other damage tolerance damage threats. The article summarizes damage tolerance criteria and durability criteria for military aircraft. It discusses the damage tolerance design philosophy for metallic structures and composite structures of the aircraft. The article describes the implementation of a damage tolerance analysis methodology in terms of the mechanics based model, the regression algorithm, and the semi-empirical analysis.
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in Selection and Application of Magnesium and Magnesium Alloys
> Properties and Selection: Nonferrous Alloys and Special-Purpose Materials
Published: 01 January 1990
Fig. 5 Dimensional variations, tolerances, and rejection rates for two magnesium-aluminum-zinc alloy castings
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Published: 01 January 2005
Fig. 34 Allowances and tolerances for seamless rolled rings. Allowances are the amount of stock added to ensure cleanup on any surface that requires subsequent machining. Tolerance is normal dimensional variation limits. See also Fig. 35
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Published: 01 January 2005
Fig. 25 Application of tolerances and allowances to forgings. The dimensions are not to scale. a, finish machined; b, machine allowance; c, draft allowance; d, die wear tolerance; e, shrink or length tolerance; f, mismatch allowance
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Published: 01 January 2005
Fig. 30 Allowances (a) and tolerances (b) for hot-pierced holes that are to be broached
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Published: 01 January 2005
Fig. 5 Types of aluminum closed-die forgings and tolerances for each. (a) Blocker-type. (b) Conventional. (c) High-definition. (d) Precision Characteristic Tolerance, mm (in.) Blocker-type Conventional High-definition Precision Die closure +2.3, −1.5 (+0.09, −0.06) +1.5
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Published: 01 January 2005
Fig. 24 Typical tolerances for cold formed parts. (a) Head produced by open heading. (b) Head produced by partial containment in the die. Source: Ref 144
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Published: 01 January 2005
Fig. 1 Dimensioning from datum lines (a), and methods of indicating tolerances (b). Dimensions given in inches
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Published: 01 January 2005
Fig. 3 Tolerances for (a) coining flat steel surfaces, and (b), perspective and side views of a close-tolerance forging with coined tongue. Dimensions given in inches.
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Published: 01 January 2005
Fig. 4 Forged section showing application of allowances and tolerances. Magnitudes of allowances and tolerances are exaggerated for ease in reading illustration
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Published: 01 January 2006
Fig. 18 Gas cutting a part with three sides held to close tolerances (example 4). Dimensions in inches Operating procedure Ink trace paper template from master template. Use magnets to hold template for tracing and cutting Set torch tip 13 to 19 mm ( 1 2 to 3
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Published: 01 January 2006
Fig. 18 Gas cutting a part with three sides held to close tolerances (example 4). Dimensions in inches Operating procedure Ink trace paper template from master template. Use magnets to hold template for tracing and cutting Set torch tip 13 to 19 mm ( 1 2 to 3
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Published: 31 October 2011
Fig. 3 Clamping and tolerances for (a) butt joint and (b) lap joint. Dimensions are in units of percent of material thickness, t . Source: Ref 3
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Published: 01 January 1989
Fig. 33 Complex part machined to close tolerances from profile stock in a single-spindle automatic bar machine. Dimensions given in inches Sequence of operations Feed stock Rough turn Rough point Finish point Bend end Mill flats Form Cut off Processing
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Published: 01 January 2006
Fig. 41 Bracket with unbalanced shape that was held within bending tolerances by restriking and by extra-close tolerances on some parts of bending dies. Dimensions given in inches
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Published: 01 January 2006
Fig. 44 Tolerances on hole position and distance between offset parallel surfaces on formed parts, and recommended dimensions to be specified for formed offsets. The tolerances shown apply to holes pierced before forming; holes in offset parallel surfaces with position tolerances less than
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Published: 01 January 2006
Fig. 47 Lamp bracket that was press formed to close tolerances in a progressive die. Dimensions given in inches
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Published: 01 December 2008
Fig. 51 Minimum and recommended tolerances for steel investment castings on one side of parting line, as a function of the plan area of the casting
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