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thin-film lubrication
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Published: 31 December 2017
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006398
EISBN: 978-1-62708-192-4
..., and the practical aspects and solutions in the friction, lubrication, and wear mitigation of sliding bearings. The lubrication of bearings includes thick-film lubrication, thin-film lubrication, and boundary lubrication. The article concludes with a discussion on the effects of material elasticity...
Abstract
Bearings are usually provided where a specific spatial relationship (alignment) must be maintained between the parts or where a force is to be transmitted from one part to the other. This article introduces the general types and configuration of sliding bearings, bearing materials, and the practical aspects and solutions in the friction, lubrication, and wear mitigation of sliding bearings. The lubrication of bearings includes thick-film lubrication, thin-film lubrication, and boundary lubrication. The article concludes with a discussion on the effects of material elasticity on the lubrication of bearings.
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Published: 01 January 2006
Fig. 1 Three lubrication regimes experienced in sheet metal forming. (a) Thick-film lubrication. (b) Thin-film lubrication. (c) Boundary lubrication
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Published: 01 December 1998
Fig. 5 Three lubrication regimes experienced in sheet metal forming. (a) Thick-film lubrication. (b) Thin-film lubrication. (c) Boundary lubrication
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Published: 01 January 2000
Fig. 8 Plot of friction coefficient, μ, versus [(viscosity)(velocity)]/load, (η 0 U )/ P , to show range of the three regimes of lubrication. Regime 1, boundary lubrication; regime 2, thin-film lubrication; regime 3, thick-film lubrication
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Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006403
EISBN: 978-1-62708-192-4
... is borne by contacting asperities separated by a molecularly thin lubricant film—the term thin-film lubrication or sometimes mixed lubrication is used. In thin-film lubrication, the lubricant usually is not bonded to the surfaces; it separates opposing surfaces, and the lubricant viscosity affects...
Abstract
Tribology is the science and technology of interacting surfaces in relative motion. This article describes in detail the basic structural, operational, and interaction parameters of a tribosystem. The interaction parameters, which characterize the action of the operational parameters on the structural components in the system, consist of three important aspects: contact parameters, friction parameters, and wear parameters. These three aspects embody the complex mechanisms and relationships between the constituents of a tribosystem. The article concludes with information on the selection criteria of a material for wear applications.
Book: Fatigue and Fracture
Series: ASM Handbook
Volume: 19
Publisher: ASM International
Published: 01 January 1996
DOI: 10.31399/asm.hb.v19.a0002373
EISBN: 978-1-62708-193-1
... of medium-hardened gears. Source: Ref 4 Another form of contact fatigue, known as micropitting, occurs in bearings. An example is shown in Fig. 6 . This feature can show up over the entire raceway surface. It is often the result of too thin a lubricant film or excessive surface roughness...
Abstract
Contact fatigue is a surface-pitting-type failure commonly found in ball or roller bearings. This article discusses the mechanisms of contact fatigue found in gears, cams, valves, rails, and gear couplings. It discusses the statistical analysis of rolling contact bearing-life tests. The article concludes with information on various approaches that improve the contact fatigue resistance of rolling contact systems.
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006434
EISBN: 978-1-62708-192-4
... films. Many thermosetting- and thermoplastic-bonded solid-lubricant formulations incorporate PTFE particles as one of the lubricating phases. In addition, PTFE particles are added to electroplating baths to form a metal-matrix composite thin film containing PTFE particles ( Ref 55 ). During sliding...
Abstract
Solid lubricants consist of materials placed at the interface between moving bodies to mitigate friction and wear. This article begins with a historical overview of solid lubricants and discuses the characteristics and fundamental aspects of solid lubricants. It describes the material categories of solid lubricant coatings, including graphite, graphite fluoride, transition metal dichalcogenides, diamond-like-carbon, polymeric materials, and metallic films. The article presents a description of deposition methods from the simplest processes involving burnishing and impingement in open air to modern vacuum-based methods for solid lubricants. It concludes with a discussion on metrics that can be used to qualify solid lubricants in high-consequence applications.
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006370
EISBN: 978-1-62708-192-4
... is usually a primary concern, this evolution of surface profile is critical. Surface Flattening Mirror quality finishes can be obtained in metal forming by using highly polished tooling and thin lubricant films. This is mainly due to workpiece asperities being flattened. This phenomenon also has...
Abstract
This article describes friction force as a function of normal force in dry forming. It focuses on metal forming operations usually classified as cold working and hot working based on metallurgical considerations. The article discusses surface flattening and roughening of workpiece asperities in metal forming. It presents advanced tribology models and results for friction in isothermal forging operations in which the tooling is maintained at a temperature close to that of the workpiece. The article provides information on heat transfer models. It discusses the effect of wear in manufacturing processes. The article concludes with information on the main categories of tool and die materials used for a variety of manufacturing application.
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005159
EISBN: 978-1-62708-186-3
...., an externally pressurized lubricant) is introduced into the lubricant film. Fig. 1 Three lubrication regimes experienced in sheet metal forming. (a) Thick-film lubrication. (b) Thin-film lubrication. (c) Boundary lubrication Lubricant film thickness is important in hydrodynamic lubrication...
Abstract
This article provides an overview of the interfacial interactions with a lubricant film between a die and a metal, lubricant mechanisms, chemistry, qualification testing, application methods, and property test methods. It focuses on sheet metal-forming operations, although the discussions are relevant to metal-forming operations in general. The article also deals with lubricant selection as influenced by the metal to be formed and particular sheet-metal forming operations. The article also discusses some aspects of microbiology and toxicity in lubricants.
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