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Series: ASM Handbook
Volume: 14A
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v14a.a0003983
EISBN: 978-1-62708-185-6
... Abstract Rotary swaging is an incremental metalworking process for reducing the cross-sectional area or otherwise changing the shape of bars, tubes, or wires by repeated radial blows with two or more dies. This article discusses the applicability of swaging and metal flow during swaging...
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Published: 01 January 2005
Fig. 2 Influence of cold reduction by swaging on mechanical properties of various alloy systems. (a) Carbon steels. (b) Copper alloys. (c) Tool steels. (d) Commercially pure titanium. (e) Heat-resistant alloys. (f) Stainless steels. TS, tensile strength; YS, yield strength More
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Published: 01 January 2005
Fig. 3 Metal flow during swaging of a solid bar More
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Published: 01 January 2005
Fig. 4 Principal machine concepts for rotary swaging. (a) Standard rotary swager. (b) Stationary-spindle swager. (c) Creeping-spindle swager. (d) Alternate-blow swager. (e) Die-closing swager More
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Published: 01 January 2005
Fig. 5 Designs of four different backer cams used in rotary swaging. (a) Conventional impact-type backer (flat sides). (b) Squeeze-type backer with a sine curve type crown. (c) Squeeze-type backer with large radius on crown. (d) Backer with replaceable insert More
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Published: 01 January 2005
Fig. 6 Typical die shapes used in rotary swaging. See text for discussion More
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Published: 01 January 2005
Fig. 8 Three types of mechanisms for feeding the workpiece in rotary swaging. See text for discussion More
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Published: 01 January 2005
Fig. 11 Automated die-closing swaging machine with a gravity parts feeder, hydraulically operated feeding unit, and part transfer system More
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Published: 01 January 2005
Fig. 12 Multistation automatic swaging transfer machine combining forming and machining operations More
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Published: 01 January 2005
Fig. 14 Sequence of operations for swaging a taper on a long tube. Extended dies are used in the first three operations; the final operation uses standard-length dies. Dimensions given in inches More
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Published: 01 January 2005
Fig. 15 Swaging a 760 mm (30 in.) long taper in two operations using dies 455 mm (18 in.) long. Dimensions given in inches More
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Published: 01 January 2005
Fig. 16 Five types of mandrels most often used in the rotary swaging of tubes More
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Published: 01 January 2005
Fig. 17 Typical internal shapes produced in tubular stock by swaging over shaped plug-type mandrels More
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Published: 01 January 2005
Fig. 18 Internal shapes of nonuniform axial cross section produced by swaging over a mandrel More
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Published: 01 January 2005
Fig. 19 Progression of a gun-drilled and turned blank through two-operation swaging, including rifling with a fluted mandrel, to produce a gun barrel. Dimensions given in inches Operating condition Gun drilling Turning Speed, rpm 1750 500 Speed, sfm 343 98 Feed 2 3 More
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Published: 01 January 2005
Fig. 21 Swaging a ferrule from tube stock (alloy C26000, cartridge brass, quarter hard, 0.032 in.) in preference to press forming. The change from press forming to swaging lowered tooling costs and resulted in a 50% increase in production. Dimensions given in inches More
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Published: 01 January 2005
Fig. 23 Tapered aluminum workpiece that was produced by swaging without metal loss. Production increased from 200 to 1200 pieces per hour when the part was fabricated by swaging rather than lathe turning. Dimensions given in inches More
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Published: 01 January 2005
Fig. 26 Four types of terminals that can be attached to cables by rotary swaging. (a) Ball swaged in position. (b) Ball with single shank. (c) Ball with double shank. (d) Shank terminal before swaging. (e) Shank terminal after swaging More
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Published: 01 December 1998
Fig. 25 Principle machine concepts for rotary swaging. (a) The standard rotary swager is a mechanical hammer that delivers blows (impact swaging) at high frequency, thus changing the shape of a workpiece by metal flow. This machine is used for straight reducing of stock diameter More
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Published: 30 November 2018
Fig. 2 Schematic illustrations of (a) cable swaging and (b) cable termination More