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Series: ASM Handbook Archive
Volume: 10
Publisher: ASM International
Published: 01 January 1986
DOI: 10.31399/asm.hb.v10.a0001761
EISBN: 978-1-62708-178-8
... Abstract In x-ray diffraction residual stress measurement, the strain in the crystal lattice is measured, and the residual stress producing the strain is calculated, assuming a linear elastic distortion of the crystal lattice. This article provides a detailed account of the plane stress elastic...
Abstract
In x-ray diffraction residual stress measurement, the strain in the crystal lattice is measured, and the residual stress producing the strain is calculated, assuming a linear elastic distortion of the crystal lattice. This article provides a detailed account of the plane stress elastic model, and describes the most common methods of x-ray diffraction residual stress measurement, namely, single-angle and two angle techniques. It elaborates the major steps involved in x-ray diffraction residual stress measurement, explaining the possible sources of error in stress measurement. The article also outlines the applications of x-ray diffraction residual stress measurement with examples.
Book Chapter
Creep and Stress Rupture Failures
Available to PurchaseSeries: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003545
EISBN: 978-1-62708-180-1
... Abstract This article reviews the applied aspects of creep and stress-rupture failures. It discusses the microstructural changes and bulk mechanical behavior of classical and nonclassical creep behavior. The article provides a description of microstructural changes and damage from creep...
Abstract
This article reviews the applied aspects of creep and stress-rupture failures. It discusses the microstructural changes and bulk mechanical behavior of classical and nonclassical creep behavior. The article provides a description of microstructural changes and damage from creep deformation, including stress-rupture fractures. It also describes metallurgical instabilities, such as aging and carbide reactions, and evaluates the complex effects of creep-fatigue interaction. The article concludes with a discussion on thermal fatigue and creep fatigue failures.
Book Chapter
X-Ray Diffraction Residual Stress Measurement in Failure Analysis
Available to PurchaseSeries: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003528
EISBN: 978-1-62708-180-1
... Abstract This article focuses primarily on what an analyst should know about applying X-ray diffraction (XRD) residual stress measurement techniques to failure analysis. Discussions are extended to the description of ways in which XRD can be applied to the characterization of residual stresses...
Abstract
This article focuses primarily on what an analyst should know about applying X-ray diffraction (XRD) residual stress measurement techniques to failure analysis. Discussions are extended to the description of ways in which XRD can be applied to the characterization of residual stresses in a component or assembly. The article describes the steps required to calibrate instrumentation and to validate stress measurement results. It presents a practical approach to sample selection and specimen preparation, measurement location selection, and measurement depth selection, as well as an outline on measurement validation. The article also provides information on stress-corrosion cracking and corrosion fatigue. The importance of residual stress in fatigue is described with examples. The article explains the effects of heat treatment and manufacturing processes on residual stress. It concludes with a section on the XRD stress measurements in multiphase materials and composites and in locations of stress concentration.
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003553
EISBN: 978-1-62708-180-1
... Abstract This article commences with a discussion on the characteristics of stress-corrosion cracking (SCC) and describes crack initiation and propagation during SCC. It reviews the various mechanisms of SCC and addresses electrochemical and stress-sorption theories. The article explains...
Abstract
This article commences with a discussion on the characteristics of stress-corrosion cracking (SCC) and describes crack initiation and propagation during SCC. It reviews the various mechanisms of SCC and addresses electrochemical and stress-sorption theories. The article explains the SCC, which occurs due to welding, metalworking process, and stress concentration, including options for investigation and corrective measures. It describes the sources of stresses in service and the effect of composition and metal structure on the susceptibility of SCC. The article provides information on specific ions and substances, service environments, and preservice environments responsible for SCC. It details the analysis of SCC failures, which include on-site examination, sampling, observation of fracture surface characteristics, macroscopic examination, microscopic examination, chemical analysis, metallographic analysis, and simulated-service tests. It provides case studies for the analysis of SCC service failures and their occurrence in steels, stainless steels, and commercial alloys of aluminum, copper, magnesium, and titanium.
Book Chapter
Stress Analysis and Fracture Mechanics
Available to PurchaseSeries: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003530
EISBN: 978-1-62708-180-1
... Abstract This article describes the underlying fundamentals, applications, the relevance and necessity of performing proper stress analysis in conducting a failure analysis. It presents an introduction to the stress analysis of bodies containing crack-like imperfections and the topic...
Abstract
This article describes the underlying fundamentals, applications, the relevance and necessity of performing proper stress analysis in conducting a failure analysis. It presents an introduction to the stress analysis of bodies containing crack-like imperfections and the topic of fracture mechanics. The fracture mechanics approach is an important part of stress analysis at the tips of sharp cracks or discontinuities. The article reviews fracture mechanics concepts, including linear elastic fracture mechanics, elastic-plastic fracture mechanics, and subcritical fracture mechanics. It also provides information on the applications of fracture mechanics in failure analysis.
Book Chapter
Stress-Relief Heat Treating of Steel
Available to PurchaseSeries: ASM Handbook
Volume: 4A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v04a.a0005782
EISBN: 978-1-62708-165-8
... Abstract Stress-relief heat treating of steel is the uniform heating of a structure to a suitable temperature below the transformation range, holding at this temperature for a predetermined period of time, followed by uniform cooling. This article provides information on the sources of residual...
Abstract
Stress-relief heat treating of steel is the uniform heating of a structure to a suitable temperature below the transformation range, holding at this temperature for a predetermined period of time, followed by uniform cooling. This article provides information on the sources of residual stress, briefly describes the factors influencing the relief of residual stresses, and discusses the various thermal stress-relief methods. It contains tables that provide a summary of compressive and tensile residual stresses at the surface of parts fabricated by common manufacturing processes. The article presents the temperature range of alloy steels for stress-relief heat treating and describes the importance of stress relief of springs.
Book: Fatigue and Fracture
Series: ASM Handbook
Volume: 19
Publisher: ASM International
Published: 01 January 1996
DOI: 10.31399/asm.hb.v19.a0002386
EISBN: 978-1-62708-193-1
... Abstract This article describes the basis of operating stress maps based on failure assessment diagrams, which are used to assess potential fracture in the whole range of conditions from brittle to fully plastic behavior. It discusses the factors influencing the process of constructing...
Abstract
This article describes the basis of operating stress maps based on failure assessment diagrams, which are used to assess potential fracture in the whole range of conditions from brittle to fully plastic behavior. It discusses the factors influencing the process of constructing an operating stress map based on the principles used in constructing a residual strength diagram. These include plane strain fracture toughness, net section yield, and empiricism. The article details the fatigue crack growth behavior based on stress-corrosion cracking rates and corrosion fatigue factor. It summarizes the linear elastic fracture mechanics (LEFM) concepts for explaining the application of LEFM in damage tolerance analysis. The article exemplifies operating stress maps in a variety of applications.
Book Chapter
Stress-Corrosion Cracking and Hydrogen Embrittlement
Available to PurchaseBook: Fatigue and Fracture
Series: ASM Handbook
Volume: 19
Publisher: ASM International
Published: 01 January 1996
DOI: 10.31399/asm.hb.v19.a0002388
EISBN: 978-1-62708-193-1
... Abstract Stress-corrosion cracking (SCC) is a cracking phenomenon that occurs in susceptible alloys, and is caused by the conjoint action of tensile stress and the presence of a specific corrosive environment. This article provides an overview of the anodic dissolution mechanisms and cathodic...
Abstract
Stress-corrosion cracking (SCC) is a cracking phenomenon that occurs in susceptible alloys, and is caused by the conjoint action of tensile stress and the presence of a specific corrosive environment. This article provides an overview of the anodic dissolution mechanisms and cathodic mechanisms for SCC. It discusses the materials, environmental, and mechanical factors that control hydrogen embrittlement and SCC behavior of different engineering materials with emphasis on carbon and low-alloy steels, high-strength steels, stainless steels, nickel-base alloys, aluminum alloys, and titanium alloys.
Book Chapter
Cyclic Stress-Strain Response and Microstructure
Available to PurchaseBook: Fatigue and Fracture
Series: ASM Handbook
Volume: 19
Publisher: ASM International
Published: 01 January 1996
DOI: 10.31399/asm.hb.v19.a0002354
EISBN: 978-1-62708-193-1
... Abstract This article discusses the microstructural processes that take place during plastic deformation and presents a plain phenomenological and general description of the cyclic stress-strain (CSS) response. It emphasizes the microstructural aspects of cyclic loading on single-phase...
Abstract
This article discusses the microstructural processes that take place during plastic deformation and presents a plain phenomenological and general description of the cyclic stress-strain (CSS) response. It emphasizes the microstructural aspects of cyclic loading on single-phase materials tested in initially soft, dislocation-poor conditions resulting from a prior heat treatment. The article discusses deformation-induced phase transformations in austenitic stainless steels and commercial age-hardened aluminum alloys. It describes the interaction of dislocations and the strengthening of second-phase particles. The article also provides a description of the framework used to model the CSS response on a physical basis.
Book: Fatigue and Fracture
Series: ASM Handbook
Volume: 19
Publisher: ASM International
Published: 01 January 1996
DOI: 10.31399/asm.hb.v19.a0002421
EISBN: 978-1-62708-193-1
... Abstract The stress-intensity concept is based on the parameter that quantifies the stresses at a crack tip. This article summarizes some stress-intensity factors for various crack geometries commonly found in structural components. Through-the-thickness cracks may be located in the middle...
Abstract
The stress-intensity concept is based on the parameter that quantifies the stresses at a crack tip. This article summarizes some stress-intensity factors for various crack geometries commonly found in structural components. Through-the-thickness cracks may be located in the middle of a plate; at the edge of a plate; or at the edge of a hole inside a plate. The article discusses uniform farfield loading in terms of point loading of a center crack and point loading of an edge crack. It tabulates the correction factors for stress intensity at shallow surface cracks under tension. Farfield tensile loading and part-through crack in a finite plate are also discussed. The article concludes with a discussion on through-the-thickness crack and part-through crack in a pressurized cylinder.
Book Chapter
Corrosion Fatigue and Stress-Corrosion Cracking in Metallic Biomaterials
Available to PurchaseSeries: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004208
EISBN: 978-1-62708-184-9
... Abstract This article provides information on biomedical aspects such as active biological responses and the chemical environment characterizing the internal physiological milieu, as well as electrochemical fundamentals needed for characterizing corrosion fatigue (CF) and stress-corrosion...
Abstract
This article provides information on biomedical aspects such as active biological responses and the chemical environment characterizing the internal physiological milieu, as well as electrochemical fundamentals needed for characterizing corrosion fatigue (CF) and stress-corrosion cracking (SCC). It discusses some of the mechanical and electrochemical phenomena related to the in vivo degradation of materials used for biomedical applications. These materials include stainless steels, cobalt and titanium-base alloy systems, and dental amalgam. The article addresses key issues related to the simulation of the in vivo environment, service conditions, and data interpretation. The factors influencing susceptibility to CF and SCC are reviewed. The article describes the testing methodology of CF and SCC. It also summarizes findings from laboratory testing, in vivo testing and retrieval studies related to CF and SCC.
Book Chapter
Effect of Irradiation on Stress-Corrosion Cracking and Corrosion in Light Water Reactors
Available to PurchaseSeries: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004147
EISBN: 978-1-62708-184-9
... for irradiation-assisted stress-corrosion cracking. The article addresses the effects of various radiation factors on corrosion. These include radiation-induced segregation at grain boundaries, radiation hardening, mode of deformation, radiation creep relaxation, and radiolysis. The article discusses a variety...
Abstract
This article examines the understanding of persistent material changes produced in stainless alloys during light water reactor (LWR) irradiation based on the fundamentals of radiation damage and existing experimental measurements. It summarizes the overall trends and correlations for irradiation-assisted stress-corrosion cracking. The article addresses the effects of various radiation factors on corrosion. These include radiation-induced segregation at grain boundaries, radiation hardening, mode of deformation, radiation creep relaxation, and radiolysis. The article discusses a variety of approaches for mitigating stress-corrosion cracking in LWRs, in categories of water chemistry, operating guidelines, new alloys, design issues, and stress mitigation. It concludes with a discussion on the irradiation effects of irradiation on corrosion of zirconium alloys in LWR environments.
Book Chapter
Residual Stress in Heat Treatable Aluminum Alloys
Available to PurchaseSeries: ASM Handbook
Volume: 4E
Publisher: ASM International
Published: 01 June 2016
DOI: 10.31399/asm.hb.v04e.a0006252
EISBN: 978-1-62708-169-6
... Abstract The presence of macroscopic residual stresses in heat treatable aluminum alloys can give rise to machining distortion, dimensional instability, and increased susceptibility to in-service fatigue and stress-corrosion cracking. This article details the residual-stress magnitudes...
Abstract
The presence of macroscopic residual stresses in heat treatable aluminum alloys can give rise to machining distortion, dimensional instability, and increased susceptibility to in-service fatigue and stress-corrosion cracking. This article details the residual-stress magnitudes and distributions introduced into aluminum alloys by thermal operations associated with heat treatment. The available technologies by which residual stresses in aluminum alloys can be relieved are also described. The article shows why thermal stress relief is not a feasible stress-reduction technology for precipitation-hardened alloys. It examines the consequences of aging treatments on the residual stress, namely, annealing, precipitation heat treatment, and cryogenic treatment. The article provides information on uphill quenching, which attempts to reverse thermal gradients encountered during quenching. It examines how quench-induced residual stresses in heat treatable aluminum alloys are reduced when sufficient load is applied to cause plastic deformation. The article also shows how plastic deformation reduces residual stress.
Book Chapter
Basics of Distortion and Stress Generation during Heat Treatment
Available to PurchaseSeries: ASM Handbook
Volume: 4B
Publisher: ASM International
Published: 30 September 2014
DOI: 10.31399/asm.hb.v04b.a0005947
EISBN: 978-1-62708-166-5
... Abstract Dimensional and shape changes caused by heat treatment have been the subject of scientific and industrial research for a very long time. This article provides an overview of the complexity of distortion and stress generation during heat treatment of steels. It discusses the measurement...
Abstract
Dimensional and shape changes caused by heat treatment have been the subject of scientific and industrial research for a very long time. This article provides an overview of the complexity of distortion and stress generation during heat treatment of steels. It discusses the measurement and evaluation of dimensional and shape changes with examples. The article describes the mechanisms at work during the generation of stresses and distortion during heat treatment. A hypothetical experiment with increasing application to real life is used to develop a systematization of unavoidable size and shape changes. The article also provides information on the carriers of distortion potential that cause measureable size and shape changes.
Book Chapter
Modeling of Stress, Distortion, and Hot Tearing
Available to PurchaseBook: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005238
EISBN: 978-1-62708-187-0
... solidification stress finite element formulation arbitrary Lagrangian Eulerian method braking disks thermomechanical coupling COMPUTATIONAL MODELING of mechanical behavior during solidification is becoming more . Thermal and microstructural simulations alone are insufficient to predict the quality...
Abstract
This article summarizes some issues and approaches in performing computational analyses of mechanical behavior, distortion, and hot tearing during solidification. It presents the governing equations and describes the methods used to solve them. The article reviews the finite element formulation, multidomain approaches, and arbitrary Lagrangian Eulerian method in solidification modeling. It illustrates the sand casting of braking disks and continuous casting of steel slabs.
Book Chapter
Stress Determination for Coatings
Available to PurchaseBook: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001298
EISBN: 978-1-62708-170-2
... Abstract This article provides a useful guide for measuring residual macrostress on coatings. The most commonly used measurement methods are mechanical deflection, X-ray diffraction, and hole-drilling strain-gage. After a discussion on the origins of residual stress, the article describes...
Abstract
This article provides a useful guide for measuring residual macrostress on coatings. The most commonly used measurement methods are mechanical deflection, X-ray diffraction, and hole-drilling strain-gage. After a discussion on the origins of residual stress, the article describes the fundamental principles and presents examples of practical measurements for each method.
Series: ASM Handbook
Volume: 13A
Publisher: ASM International
Published: 01 January 2003
DOI: 10.31399/asm.hb.v13a.a0003666
EISBN: 978-1-62708-182-5
... Abstract This article describes the incubation, nucleation, and propagation of stress-corrosion cracking and how to evaluate it using standard tests. It discusses constant-strain, constant-load, bending, and uniaxial tension testing and how they compare when evaluating smooth and precracked...
Abstract
This article describes the incubation, nucleation, and propagation of stress-corrosion cracking and how to evaluate it using standard tests. It discusses constant-strain, constant-load, bending, and uniaxial tension testing and how they compare when evaluating smooth and precracked test specimens under elastic-strain, plastic-strain, and residual-stress conditions. The article provides guidance on specimen selection and preparation, strain rate, and test equipment. It also examines service and laboratory test environments and provides detailed information on how to test various steels and alloys and how to interpret test results.
Series: ASM Handbook
Volume: 13A
Publisher: ASM International
Published: 01 January 2003
DOI: 10.31399/asm.hb.v13a.a0003633
EISBN: 978-1-62708-182-5
... Abstract Stress-corrosion cracking (SCC) is a phenomenon in which time-dependent crack growth occurs when the necessary electrochemical, mechanical, and metallurgical conditions exist. This article provides an overview of the environmental phenomenon, mechanisms, and controlling parameters...
Abstract
Stress-corrosion cracking (SCC) is a phenomenon in which time-dependent crack growth occurs when the necessary electrochemical, mechanical, and metallurgical conditions exist. This article provides an overview of the environmental phenomenon, mechanisms, and controlling parameters of SCC. It describes the phenomenological and mechanistic aspects of the initiation and propagation of SCC. The article includes a phenomenological description of crack initiation and propagation that describes well-established experimental evidence and observations of stress corrosion. Discussions on mechanisms describe the physical process involved in crack initiation and propagation. The article also includes information on dissolution models and mechanical fracture models.
Book Chapter
Creep, Stress Relaxation, and Yielding Mechanisms
Available to PurchaseSeries: ASM Handbook
Volume: 11B
Publisher: ASM International
Published: 15 May 2022
DOI: 10.31399/asm.hb.v11B.a0006934
EISBN: 978-1-62708-395-9
... Abstract This article describes the general aspects of creep, stress relaxation, and yielding for homogeneous polymers. It then presents creep failure mechanisms in polymers. The article discusses extrapolative methods for the prediction of long-term creep failure in polymer materials...
Abstract
This article describes the general aspects of creep, stress relaxation, and yielding for homogeneous polymers. It then presents creep failure mechanisms in polymers. The article discusses extrapolative methods for the prediction of long-term creep failure in polymer materials. Then, the widely used models to simulate the service life of polymers are highlighted. These include the Burgers power-law model, the Findley power-law model, the time-temperature superposition (or equivalence) principle (TTSP), and the time-stress superposition principle (TSSP). The Larson-Miller parametric method, one of the most common to describe the material deformation and rupture time, is also discussed.
Book Chapter
Environmental Stress Cracking
Available to PurchaseSeries: ASM Handbook
Volume: 11B
Publisher: ASM International
Published: 15 May 2022
DOI: 10.31399/asm.hb.v11B.a0006917
EISBN: 978-1-62708-395-9
... Abstract While there are many fracture mechanisms that can lead to the failure of a plastic component, environmental stress cracking (ESC) is recognized as one of the leading causes of plastic failure. This article focuses on unpacking the basic concepts of ESC to provide the engineer...
Abstract
While there are many fracture mechanisms that can lead to the failure of a plastic component, environmental stress cracking (ESC) is recognized as one of the leading causes of plastic failure. This article focuses on unpacking the basic concepts of ESC to provide the engineer with a better understanding of how to evaluate and prevent it. It then presents factors that affect and contribute to the susceptibility of plastic to ESC: material factors, chemical factors, stress, and environmental factors. The article includes the collection of background information to understand the circumstances surrounding the failure, a fractographic evaluation to assess the cracking, and analytical testing to evaluate the material, design, manufacturing, and environmental factors.
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