Search Results for stainless steel castings

This article discusses two categories of stainless steel casting alloys and their nomenclature. It provides information on two situations in which welding of stainless steel castings is required. These situations are based on casting defects and selection of welding processes. The article presents compositions and typical microstructures of corrosion-resistant stainless steel casting alloys in tabular form. It presents special considerations for the welding of martensitic stainless steel castings. The article reviews the two most serious problems encountered in the welding of stainless steel castings, namely, solidification hot cracking and heat-affected zone hot cracking. It concludes with a discussion on the some useful considerations for welding corrosion-resistant alloys to avoid defects.

This article reviews the properties of cast steels that are specified for liquid corrosion service at temperatures above and below 650 deg C. Stainless steel castings are usually classified based on their resistance to corrosion and heat and generally fall into one category or the other. The article describes alternate methods for classifying cast stainless steels, one is based on grade designations, the other on microstructural analysis. It also addresses heat treatment, pointing out its similarities with the thermal processing of wrought materials, and establishes the importance of mechanical properties in material selection. The article presents information on the selection process and provides a detailed list of heat-resistant cast steels and alloys. It also includes key manufacturing characteristics to aid in foundry and welding-related decisions.

Cast stainless steels are widely used for their corrosion resistance in aqueous media at or near room temperature and for service in hot gases and liquids at elevated temperatures. This article provides a comparison between cast and wrought stainless steels in terms of composition, microstructure and properties. It discusses the grade designations and compositions of cast stainless steels. The article describes the mechanical properties, applications, and corrosion characteristics of corrosion-resistant steel castings and heat-resistant steel castings.

Cast stainless steels are usually specified on the basis of composition by using the alloy designation system established by the Alloy Casting Institute. This article discusses the corrosion behavior of heat-resistant alloys due to oxidation, sulfidation, and carburization. It describes the influence of the metallurgy of corrosion-resistant stainless steels on general corrosion, intergranular corrosion, localized corrosion, corrosion fatigue, and stress corrosion.

This article describes the dip brazing process and the principal types of furnaces used for molten-salt-bath dip-brazing applications. It provides information on equipment maintenance, which is divided into temperature control, control of the liquid, and maintenance of the vessel. The article presents the typical salts used for molten-salt dip brazing of carbon and low-alloy steels with selected filler metals in tabular form. It concludes with information on dip brazing of stainless steels, cast irons, and aluminum alloys and safety precautions of the process.

This article provides information about the selection of brazing processes and filler metals and describes the brazing (heating) methods, including manual torch brazing, furnace brazing, induction brazing, dip brazing, resistance brazing and specialized brazing processes such as diffusion and exothermic brazing. The article explains joint design, filler materials, fuel gases, equipment, and fluxes in the brazing methods. The article also describes the brazing of steels, stainless steels, cast irons, heat-resistant alloys, aluminum alloys, copper and copper alloys, and titanium and titanium alloys.

Stainless steels are an important class of engineering alloys used in both wrought and cast form for a wide range of applications and in many environments. This article aids in the selection of stainless steels based on weldability and service integrity. Stainless steels are classified by microstructure and are described as ferritic, martensitic, austenitic, or duplex. The article illustrates compositional ranges of the ferritic, martensitic, austenitic, and duplex alloys in the Schaeffler diagram. It describes the metallurgical aspects of welded stainless steels to be considered for particular engineering applications and service conditions. The article discusses the microstructural evolution of the weld metal and the heat-affected zone, susceptibility to defect formation during welding, mechanical and corrosion properties, and weld process tolerance.

This article is a comprehensive collection of tables that list the values for hardness of plastics, rubber, elastomers, and metals. The tables also list the tensile yield strength and tensile modulus of metals and plastics at room temperature. A comparison of various engineering materials, on the basis of tensile strength, is also provided.

This article discusses factors that influence the effect of alloying, metallurgical treatments, and mechanical treatments on the corrosion resistance of metallic materials, with schematic illustrations.

Stainless steel alloys have many unique failure mechanisms, including environmentally assisted cracking, cracking associated with welding, and secondary phase embrittlement. This article describes these failure mechanisms and the fracture modes associated with the different categories of stainless steel. These mechanisms and modes are grouped together because of their similarities across the categories.

Ferritic stainless steels are essentially chromium containing steel alloys with at least 10.5% Cr. They can be grouped based on their chromium content: low chromium (10.5 to 12.0%), medium chromium (16 to 19%), and high chromium (greater than 25%). This article provides general information on the metallurgy of ferritic stainless steels. It describes two types of heat treatments to avoid sensitization and embrittlement. They are annealing and stress relieving. The article also provides information on casting and stabilization of ferritic stainless steels to avoid precipitation of grain boundary carbides.