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Book Chapter
Countersinking, Counterboring, and Spotfacing
Available to PurchaseBook: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002137
EISBN: 978-1-62708-188-7
... Abstract Countersinking, counterboring, and spotfacing operations can be carried out on drilling machines and usually follow drilling operations. This article discusses five common types of countersinking tools or countersinks, namely, machine, three-flute, single-flute, insert-type...
Abstract
Countersinking, counterboring, and spotfacing operations can be carried out on drilling machines and usually follow drilling operations. This article discusses five common types of countersinking tools or countersinks, namely, machine, three-flute, single-flute, insert-type, and interchangeable countersinks. It provides a short description of the two types of spotfacing tools: back and double-end spotfacers and automatic back spotfacers. The article describes different types of counterboring tools, including interchangeable-pilot, integral-pilot, and interchangeable-cutter counterbores. It tabulates the nominal speeds and feeds for counterboring and spotfacing of carbon and low-alloy steels with high-speed steel and carbide tools.
Image
Combination tool for reaming a two-step hole and spotfacing a valve seat. D...
Available to PurchasePublished: 01 January 1989
Fig. 4 Combination tool for reaming a two-step hole and spotfacing a valve seat. Dimensions given in inches
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Published: 01 January 1989
Book Chapter
Machining of Cast Irons
Available to PurchaseBook: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002178
EISBN: 978-1-62708-188-7
..., the article provides an overview of different methods used in the machining of cast iron, namely, turning, boring, broaching, planing and shaping, drilling, reaming, counterboring and spotfacing, tapping, milling, grinding, and honing and lapping. Nominal speeds and feeds for the machining of cast iron...
Abstract
This article discusses the factors influencing cast iron machining and selection of cutting fluid and cutting tool materials. It presents a comparison of machinability of different types of cast iron, namely, gray cast iron, ductile cast iron, and malleable cast iron. In addition, the article provides an overview of different methods used in the machining of cast iron, namely, turning, boring, broaching, planing and shaping, drilling, reaming, counterboring and spotfacing, tapping, milling, grinding, and honing and lapping. Nominal speeds and feeds for the machining of cast iron with single-point and box tools, ceramic tools, high-speed steel, and carbide tools are also tabulated.
Book Chapter
Machining of Heat-Resistant Alloys
Available to PurchaseBook: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002183
EISBN: 978-1-62708-188-7
... and spotfacing, tapping and thread milling, milling, sawing, and grinding are discussed. Nominal compositions of wrought heat-resistant alloys and nickel-base heat-resistant casting alloys, as well as compositions of cobalt-base heat-resistant casting, iron-base heat-resistant casting, and mechanically alloyed...
Abstract
This article provides a discussion on cutting tools, their materials and design; cutting fluids; and various aspects of machining operations of heat-resistant alloys, with several examples. Operations such as turning, planing and shaping, broaching, drilling, reaming, counterboring and spotfacing, tapping and thread milling, milling, sawing, and grinding are discussed. Nominal compositions of wrought heat-resistant alloys and nickel-base heat-resistant casting alloys, as well as compositions of cobalt-base heat-resistant casting, iron-base heat-resistant casting, and mechanically alloyed (oxide dispersion strengthened) products are also listed.
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002187
EISBN: 978-1-62708-188-7
.... Stepped reamers are used for simultaneously reaming a number of bores in stepped holes. Reamers are sometimes combined with spotfacing tools. Figure 4 shows a combination tool used for two-step reaming and the simultaneous spotfacing of a 3° conical valve seat. Fig. 4 Combination tool for reaming...
Abstract
This article discusses various machining techniques of zinc alloy die castings. These include turning, boring, drilling, reaming, tapping, die threading, milling, and sawing. In addition, the article describes the factors that influence machinability of the zinc alloy die castings.
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002190
EISBN: 978-1-62708-188-7
..., molybdenum, and tantalum alloys 170–290 0 20 5 5 0 20 7 … … 5 Tungsten alloys 180–320 … … … … −15 0 7 … … … Data for the boring, counterboring and spotfacing, and trepanning of niobium and tantalum are presented in Tables 3 , 4 , and 5 , respectively. Boring niobium...
Abstract
This article describes various machining techniques of refractory metals, namely, niobium, molybdenum, tantalum, and tungsten. These include turning, boring, trepanning, reaming, milling, tapping, drilling, and sawing. Parameters for the machining of the refractory metals are also tabulated. In addition, the article provides information on cutting fluids and tools that are used in machining of the refractory metals as well as on the safety precautions to be followed in the machining process.
Book Chapter
Drilling
Available to PurchaseBook: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002135
EISBN: 978-1-62708-188-7
... Multiple-spindle machines are primarily used for three general types of production operations: Multiple operations (drilling, reaming, chamfering, spotfacing, and so on) in a single hole. Machines used for these applications are often equipped with hand-positioned tables, shuttle tables, or rotary...
Abstract
This article focuses on machines that are designed, constructed, and used for drilling. It provides information on the design, materials, selection, and classification of drill. The article describes drills that are specially designed for hard steel and other specific applications. A variety of drill point styles, such as single-angle points and reduced-rake points, are described. The article discusses the factors considered to obtain expected dimensional accuracy of holes. It explains the determination of the optimum speed and feed for drilling, which depends on the workpiece material, tool material, depth of hole, design of drill, rigidity of setup, tolerance, and cutting fluid. The article illustrates the effects of operating variables on drill life of hardened steel. The advantages, limitations, design considerations, insert configurations, and applications of indexable-insert drills are discussed. The article concludes with a discussion on the requirements to drill small holes that differ from those used in conventional drilling.
Book Chapter
Forging Design Involving Draft
Available to PurchaseSeries: ASM Handbook
Volume: 14A
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v14a.a0004034
EISBN: 978-1-62708-185-6
... of the center rib. Problem In order to seat fasteners properly on one side of the center rib, it was necessary to remove the 5° draft from this side by milling, or to provide proper seating by spotfacing. A design change was desirable to eliminate these machining operations and still provide proper...
Abstract
This article schematically illustrates the basic types of drafts used in forging design, including outside draft, inside draft, blend draft, natural draft, shift draft, and back draft. The amount of draft, or the draft angle, is designated in degrees and is measured from the axis of a hammer or press stroke. The article illustrates the measurement of draft angle by describing the designs of forgings produced in equipment with vertical and horizontal rams. The use of excessive amounts of draft usually results in an increase in overall cost. The article describes various alternatives for reducing or eliminating draft. It provides a checklist citing major items that should be coordinated with a designer's review of draft.