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solenoid coils
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in Design and Fabrication of Inductors for Heat Treating, Brazing, and Soldering
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 7 Single-turn solenoid coils with quick-disconnect mounts. (a) Single-turn machine integral quench coil used for heat treating. (b) Coil with flux concentrator disk added on inductor top surface. Courtesy of Radyne Corporation, an Inductotherm Group Co.
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in Systematic Analysis of Induction Coil Failures and Prevention
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 2 Multiturn solenoid coils (cylindrical and rectangular) are used in the great majority of induction through-heating applications
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Published: 09 June 2014
Fig. 24 A family of inductors that belong to the group of solenoid coils. (a) Multiturn and single-turn coils for single-place heating. (b) Single-turn for multiplace heating. (c) Multiturn for multiplace heating. (d) Round multiturn. (e) Rectangular multiturn. (f) Formed multiturn. (g
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in Design and Fabrication of Inductors for Heat Treating, Brazing, and Soldering
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 6 Solenoid brazing coils with various inductor mountings. (a) Solenoid coil with Jackson foot mounting and fish tail mounting. (b) Solenoid coil with bolt-on mounting to attach to an L-bus mount. (c) Fish tail bus mount with pad mount to power supply and compression fitting attachment
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in Design and Fabrication of Inductors for Heat Treating, Brazing, and Soldering
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 11 Solenoid coil with stepped turns (left). Stepping inductor turns is a technique used to minimize the weakening of the magnetic field that occurs where leads enter and exit the coil. Coil without stepped turns (right) shown for comparison. Step coils are most commonly used for heat
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Published: 09 June 2014
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Published: 09 June 2014
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Published: 30 September 2014
Fig. 20 Multiturn solenoid coil with rectangular tubing for through heating prior to forging. The same coil can be used for through heating for hardening with quenching external to the coil.
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Published: 30 September 2014
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Published: 09 June 2014
Fig. 3 Cylindrical and rectangular solenoid (helical) multi-turn induction coils are most often used in induction billet heating. Courtesy of Inductoheat, Inc.
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Series: ASM Handbook
Volume: 4C
Publisher: ASM International
Published: 09 June 2014
DOI: 10.31399/asm.hb.v04c.a0005913
EISBN: 978-1-62708-167-2
..., nanoparticles, induction heating setup, and magnetic field strength. hyperthermia induction heating coils magnetic field nanoparticles solenoid coils thermal gradient Induction heating is a convenient and flexible method to deliver high-strength magnetic fields to nanoparticles, resulting...
Abstract
Hyperthermia is a type of cancer treatment that requires directing a carefully controlled dose of heated nanoparticles to the cancerous tumor that leads to the destruction of cancer cells. Nanoparticles are used as the heat generating sources within the cancer cells and the tumors. The problem in controlling the temperature of nanoparticles is solved by the use of induction heating, which uses a high-frequency alternating magnetic field localized in the area of interest. This article provides an overview of this technique along with the description of its major components, namely, nanoparticles, induction heating setup, and magnetic field strength.
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Published: 01 January 1993
Fig. 2 Typical coil and joint configurations used in induction brazing. (a) Solenoid coil for plug-to-tube joint (note location of brazing alloy ring). (b) Internal-external coil for flange-to-tube joint (flange chamfered to assist preplaced alloy ring. (c) Split solenoid coil for tube-to-tube
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Series: ASM Handbook
Volume: 4C
Publisher: ASM International
Published: 09 June 2014
DOI: 10.31399/asm.hb.v04c.a0005841
EISBN: 978-1-62708-167-2
... Abstract Inductors used for brazing can be machined from solid copper shapes or fabricated out of copper tubing, depending on the size and complexity of the braze joint geometry to be heated. This article provides information on inductors (coils) that are generally classified as solenoid...
Abstract
Inductors used for brazing can be machined from solid copper shapes or fabricated out of copper tubing, depending on the size and complexity of the braze joint geometry to be heated. This article provides information on inductors (coils) that are generally classified as solenoid, channel (slot), pancake, hairpin, butterfly, split-return, or internal coils. It discusses the variables pertinent to the design of inductors for brazing, soldering, or heat treating. The article presents various considerations for designing inductors for brazing of dissimilar materials that present a unique challenge in the field of induction brazing.
Series: ASM Handbook
Volume: 4C
Publisher: ASM International
Published: 09 June 2014
DOI: 10.31399/asm.hb.v04c.a0005891
EISBN: 978-1-62708-167-2
... of narrow circumferential band of pipe or tube is also discussed. The article concludes with a discussion on stress relieving of pipe ends and welded areas. bars billets channel inductors induction heating oval coils pipes rods solenoid coils stress relieving tube bending Although many...
Abstract
Induction heating has the ability to concentrate the electromagnetic field and heat within a certain area of the workpiece. This article provides a detailed discussion on the end heating of bars, rods, and billets using solenoid inductors, oval inductors, and channel inductors. It reviews the importance of computer modeling in predicting the impact of different, interrelated, and nonlinear factors on the transitional and final thermal conditions of billets and bars. The article describes the most appropriate processes to improve end heating process effectiveness. Induction bending of narrow circumferential band of pipe or tube is also discussed. The article concludes with a discussion on stress relieving of pipe ends and welded areas.
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Published: 01 August 2013
Fig. 1 Pattern of electrical currents and the magnetic field in (a) a solenoid coil and (b) conductive materials with induced eddy current (flowing in the opposite direction to the current in the coil). Source: Ref 19
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in Design and Fabrication of Inductors for Heat Treating, Brazing, and Soldering
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 21 Braze joint thermal profile created in copper-to-copper joint assembly heated with a solenoidal coil. The coil is positioned to generate more heat in the thicker cross section, to make both parts reach brazing temperature at the joint at the same time.
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Published: 09 June 2014
Fig. 5 Multiple coil arrangements are configured out of individual conventional solenoid coils to increase production rate. This arrangement provides simultaneous heating of bar ends and narrow circumferential bands around areas to be bent. Courtesy of Inductoheat, Inc, an Inductotherm Group
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Published: 09 June 2014
Fig. 3 Multiple bar ends can be heated in a multi-turn oval or rectangular solenoid coil. Courtesy of Inductoheat, Inc.
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Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001387
EISBN: 978-1-62708-173-3
... in Fig. 2 . Inductors made from solid copper bar for single- or multiple-joint heating and that employ both internal and external water cooling are used for some applications. Fig. 2 Typical coil and joint configurations used in induction brazing. (a) Solenoid coil for plug-to-tube joint (note...
Abstract
This article begins with a discussion on the principle of induction brazing and addresses applications, advantages, and limitations of the process. It provides information on the induction brazing equipment and solid-state induction generators that are used in induction brazing. The article illustrates several basic joint designs for induction brazing as well as typical coils and some frequent applications and lists joint parameters for parts which are to be brazed by induction heating. It concludes with a discussion on the effect of thermal expansion on stress in the joint.
Series: ASM Handbook
Volume: 4C
Publisher: ASM International
Published: 09 June 2014
DOI: 10.31399/asm.hb.v04c.a0005897
EISBN: 978-1-62708-167-2
..., generating correspondent kW losses. As shown in Ref 11 , when heating a solid homogeneous cylinder in a long solenoid coil the value of η el can be roughly estimated according to: (Eq 7) η el = 1 1 + D 1 ′ ρ 1 δ 1 D 2 ′ ρ 2 δ 2 = 1 1 + D 1...
Abstract
Estimation of process parameters for selective heating and heat treating of simple- and complex-shaped workpieces in induction hardening can be accurately carried out using numerical simulation techniques such as the finite-element analysis and the finite-different method. Along with the significant benefits of modern numerical simulations, it is important to be able to use rough estimation techniques to develop a general understanding of the critical parameters of a particular induction heating system. This article discusses such numerical techniques for estimating the critical parameters: workpiece power estimation; estimation of electrical and thermal efficiency of the coil; and frequency selection for heating solid cylinders, tubes, pipes, slabs, plates, strips, and rectangular workpieces.
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