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sheet metal forming simulation

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Series: ASM Handbook
Volume: 22B
Publisher: ASM International
Published: 01 November 2010
DOI: 10.31399/asm.hb.v22b.a0005540
EISBN: 978-1-62708-197-9
... analysis of simple forming operations. It focuses on metal stamping simulation based on the finite-element methods or model (FEM) with emphasis on software tools using the three-dimensional FEM technology. The article discusses two aspects of particular importance in finite-element analysis of sheet...
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005151
EISBN: 978-1-62708-186-3
... metal. It explains the numerical procedure for sheet metal forming and reviews the important technical issues in CAE simulations. The article provides information on the applications and process of metal-forming simulation. It also reviews the capabilities of major systems that are popular among sheet...
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005100
EISBN: 978-1-62708-186-3
... of simulation, design, and control of sheet-forming processes. advanced high-strength steels aluminum dieless forming expensive steel dies flexible manufacturing high-velocity metal forming magnesium alloys peen forming process simulation rapid prototyping rubber-pad forming sheet forming...
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005168
EISBN: 978-1-62708-186-3
...Abstract Abstract This article discusses the numerical simulation of the forming of aluminum alloy sheet metals. The macroscopic and microscopic aspects of the plastic behavior of aluminum alloys are reviewed. The article presents constitutive equations suitable for the description of aluminum...
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005150
EISBN: 978-1-62708-186-3
... on to the construction functions. computer-aided design computer-aided manufacturing draw forming formability forming limit curve sheet steels SINCE THE EARLY 1980s, ever-evolving computer technology and processing speed have brought about revolutionary changes to the sheet metal forming industry...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006801
EISBN: 978-1-62708-329-4
.../loose metal, and springback/dimensional. It discusses the processes involved in analytical tools that aid in characterizing the state of a formed part. In addition, information on draw panel analysis and troubleshooting of sheet forming failures is also provided. draw panel analysis fractures...
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0009153
EISBN: 978-1-62708-186-3
..., the following difficulties exist with regard to the finite-element process simulation of incremental sheet metal forming processes ( Ref 2 ): Incremental sheet forming processes are characterized by a small plastic zone in relation to the component volume. This plastic zone moves continuously, or step...
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005131
EISBN: 978-1-62708-186-3
.... metal forming springback This article is intended as an introduction to the concepts of springback simulation as well as recommendations for its practice in a metal forming setting. Most of the developments focus on thin beams or sheets, where springback is most pronounced. The underlying...
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005149
EISBN: 978-1-62708-186-3
... the improvements to the forming limit diagram technology. bending test biaxial stretch testing drawing formability formability testing intrinsic test limit diagrams Ohio State University test plane-strain tension testing sheet metal forming simulative test stretch-drawing stretching uniaxial...
Series: ASM Handbook
Volume: 22B
Publisher: ASM International
Published: 01 November 2010
DOI: 10.31399/asm.hb.v22b.a0005528
EISBN: 978-1-62708-197-9
... process, along with sensitivity studies with respect to process and tool parameters. burr edge-shearing finite-element methods microstructural characterization shearing defects slitting SHEARING PROCESSES are among those most frequently used in sheet metal manufacturing and forming...
Book Chapter

By R. Kopp, J. Schulz
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005132
EISBN: 978-1-62708-186-3
... metal forming shot peen forming single impact peening simulations typical peen forming SHOT PEEN FORMING is a manufacturing process in which local compressive residual stresses form thin sheet metals and structural components in one or more dimensions. It was developed out of blasting...
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006425
EISBN: 978-1-62708-192-4
...-update scheme (GUS) has been developed at the Institute of Metal Forming and Casting. In order to describe the change of tool geometry GUS uses an iterative scheme, as shown in Fig. 12 ( Ref 26 ). Predicting wear with computer simulations can be used to help extend the life cycle of a tool in sheet...
Series: ASM Handbook
Volume: 1
Publisher: ASM International
Published: 01 January 1990
DOI: 10.31399/asm.hb.v01.a0001031
EISBN: 978-1-62708-161-0
... characteristics of the more commonly used formable grades. It also lists the typical mechanical properties for common grades of hot-rolled and cold-rolled steel sheets. circle grid analysis mechanical properties metallic coatings microstructure simulative forming tests steel composition steel sheet...
Image
Published: 01 December 2009
Fig. 11 Schematic representation of tribological simulative tests for sheet metal forming. Source: Ref 128 More
Series: ASM Handbook
Volume: 14A
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v14a.a0003971
EISBN: 978-1-62708-185-6
...-channel angular extrusion, incremental forging, and microforming. The article describes the thermomechanical processing of nickel- and titanium-base alloys and concludes with information on the advancements in process simulation. accuracy incremental forging metal forming metal products metal...
Series: ASM Handbook
Volume: 22B
Publisher: ASM International
Published: 01 November 2010
DOI: 10.31399/asm.hb.v22b.a0005543
EISBN: 978-1-62708-197-9
...Abstract Abstract This article is a compilation of definition of the terms related to simulation of metals processing. metal processing process simulation References References 1. NIST/SEMATECH e-Handbook of Statistical Methods , http://www.itl.nist.gov/div898/handbook...
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005144
EISBN: 978-1-62708-186-3
...-surfaced parts, such as automotive body constructions, are components manufactured by sheet metal forming. In comparison to die-casted parts, sheet metal formed parts are characterized by advantageous mechanical properties and a good surface without pores. Therefore, the substitution of conventional sheet...
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005154
EISBN: 978-1-62708-186-3
... for the analysis of an ellipsoidal cup and a clover cup. In their work, Kim and Park ( Ref 17 , 18 ) used the commercial FEM code PAM-STAMP ( Ref 23 ) for the analysis of incremental forming. PAM-STAMP is a dynamic explicit program that was developed specifically for the simulation of sheet-metal forming...
Series: ASM Handbook
Volume: 14A
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v14a.a0004028
EISBN: 978-1-62708-185-6
... of complex forming operations, through the use of the finite element method, are also presented. axial deformation body centered-cubic sheets deformation texture finite element method forming plastic deformation rolled face-centered-cubic zirconium METALS are polycrystalline aggregates...
Series: ASM Handbook
Volume: 11
Publisher: ASM International
Published: 15 January 2021
DOI: 10.31399/asm.hb.v11.a0006791
EISBN: 978-1-62708-295-2
...-drawing test method, developed by Hirasaka and Nishimura ( Ref 96 ), to directly simulate sheet metal forming processes and loads with geometrically simple tools. Another option for studying the galling resistance of tool steels for cold forming was presented by van der Heide et al. ( Ref 97 ) and used...