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Published: 15 June 2020
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Published: 12 September 2022
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Published: 01 January 2001
Book Chapter
Material Aspects of Additively Manufactured Medical Devices
Available to PurchaseSeries: ASM Handbook
Volume: 23A
Publisher: ASM International
Published: 12 September 2022
DOI: 10.31399/asm.hb.v23A.a0006862
EISBN: 978-1-62708-392-8
... Abstract The article presents an in-depth discussion on the various additive manufacturing techniques such as binder jetting, directed-energy deposition, material extrusion, material jetting, powder-bed fusion, sheet lamination, and vat polymerization processes. This article then discusses...
Abstract
The article presents an in-depth discussion on the various additive manufacturing techniques such as binder jetting, directed-energy deposition, material extrusion, material jetting, powder-bed fusion, sheet lamination, and vat polymerization processes. This article then discusses the different critical material aspects of additively manufactured medical devices, beginning with the preprinting phase (material consistency and recycling), the printing phase (build orientation), and the postprinting phase (part evaluation, biocompatibility, and sterilization) with supporting materials.
Book Chapter
Development of Alloy Powders for Biomedical Additive Manufacturing
Available to PurchaseSeries: ASM Handbook
Volume: 23A
Publisher: ASM International
Published: 12 September 2022
DOI: 10.31399/asm.hb.v23A.a0006907
EISBN: 978-1-62708-392-8
... Abstract Additive manufacturing (AM) techniques include powder-bed fusion (PBF), directed-energy deposition, binder jetting (BJ), extrusion-based desktop, vat photopolymerization, material jetting, and sheet lamination. The development of suitable powders for AM is a challenging task because...
Abstract
Additive manufacturing (AM) techniques include powder-bed fusion (PBF), directed-energy deposition, binder jetting (BJ), extrusion-based desktop, vat photopolymerization, material jetting, and sheet lamination. The development of suitable powders for AM is a challenging task because of critical design parameters including chemical composition, flowability of powders, and melt surface tension. This article explains the fabrication methods of metal and novel alloy powders for medical applications. The development of zirconium alloy powder for laser-PBF is introduced as a case study.
Book Chapter
Introduction to Additive Manufacturing
Available to PurchaseSeries: ASM Handbook
Volume: 24
Publisher: ASM International
Published: 15 June 2020
DOI: 10.31399/asm.hb.v24.a0006555
EISBN: 978-1-62708-290-7
... fusion, directed energy deposition, material extrusion, binder jetting, and sheet lamination. binder jetting directed energy deposition material extrusion material jetting powder bed fusion sheet lamination vat photopolymerization ADDITIVE MANUFACTURING (AM), popularly known as 3D...
Abstract
Additive manufacturing is a collection of manufacturing processes, each of which builds a part additively based on a digital solid model. The solid model-to-additive manufacturing interface and material deposition are entirely computer-controlled. The traditional additive manufacturing applications have been used for low production runs of parts with complex shapes and geometric features. Additive manufacturing is also used for topology optimization and it impacts the process and supply chain. This article discusses processes, including vat photopolymerization, material jetting, powder bed fusion, directed energy deposition, material extrusion, binder jetting, and sheet lamination.
Book Chapter
Rapid Prototyping
Available to PurchaseBook: Composites
Series: ASM Handbook Archive
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003397
EISBN: 978-1-62708-195-5
... Abstract This article reviews various rapid prototyping (RP) processes such as stereolithography, powder sintering, hot melt extrusion, sheet lamination, solid ground curing, and three-dimensional printing. It discusses the various material prototypes produced by RP technology. The list...
Abstract
This article reviews various rapid prototyping (RP) processes such as stereolithography, powder sintering, hot melt extrusion, sheet lamination, solid ground curing, and three-dimensional printing. It discusses the various material prototypes produced by RP technology. The list of materials includes particulate and fiber-reinforced polymers, ceramic-matrix composites, and metal-matrix composites. The article also provides information on freeform-fabrication techniques for composite part lay-up.
Book Chapter
Additive Manufacturing of Titanium Alloys
Available to PurchaseSeries: ASM Handbook
Volume: 24
Publisher: ASM International
Published: 15 June 2020
DOI: 10.31399/asm.hb.v24.a0006581
EISBN: 978-1-62708-290-7
... discusses various additive manufacturing (AM) technologies for processing titanium and its alloys. These include directed-energy deposition (DED), powder-bed fusion (PBF), and sheet lamination. The discussion covers the effect of AM on the microstructures of the materials deposited, static and mechanical...
Abstract
Titanium alloys are known for their high-temperature strength, good fracture resistance, low specific gravity, and excellent resistance to corrosion. Ti-6Al-4V is the most commonly used titanium alloy in the aerospace, aircraft, automotive, and biomedical industries. This article discusses various additive manufacturing (AM) technologies for processing titanium and its alloys. These include directed-energy deposition (DED), powder-bed fusion (PBF), and sheet lamination. The discussion covers the effect of AM on the microstructures of the materials deposited, static and mechanical properties, and fatigue strength and fracture toughness of Ti-6Al-4V.
Book Chapter
Online Monitoring and Control of Polymer Additive Manufacturing Processes
Available to PurchaseSeries: ASM Handbook
Volume: 24A
Publisher: ASM International
Published: 30 June 2023
DOI: 10.31399/asm.hb.v24A.a0006968
EISBN: 978-1-62708-439-0
... (MJ), and sheet lamination (SL). It presents the benefits of online monitoring and process control for polymer AM. It also introduces the respective monitoring devices used, including the models and algorithms designed for polymer AM online monitoring and control. additive manufacturing binder...
Abstract
Additive manufacturing (AM) is a revolutionary technology that fabricates parts layerwise and provides many advantages. This article discusses polymer AM processes such as material extrusion, vat photopolymerization (VPP), powder-bed fusion (PBF), binder jetting (BJ), material jetting (MJ), and sheet lamination (SL). It presents the benefits of online monitoring and process control for polymer AM. It also introduces the respective monitoring devices used, including the models and algorithms designed for polymer AM online monitoring and control.
Book Chapter
Additive Manufacturing of Titanium and Titanium Alloy Biomedical Devices
Available to PurchaseSeries: ASM Handbook
Volume: 23A
Publisher: ASM International
Published: 12 September 2022
DOI: 10.31399/asm.hb.v23A.a0006857
EISBN: 978-1-62708-392-8
... energy deposition (DED), material extrusion, material jetting, powder-bed fusion (PBF), sheet lamination, and vat photopolymerization. Due to their capability for manufacturing high-quality parts that are fully dense, PBF and DED are the most widely used groups of AM techniques in processing metals...
Abstract
Additive manufacturing (AM), or three-dimensional (3D) printing, has been widely used for biomedical devices due to its higher freedom of design and its capability for mass customization. Additive manufacturing can be broadly classified into seven categories: binder jetting, directed energy deposition (DED), material extrusion, material jetting, powder-bed fusion (PBF), sheet lamination, and vat photopolymerization. Due to their capability for manufacturing high-quality parts that are fully dense, PBF and DED are the most widely used groups of AM techniques in processing metals directly. In this article, the processing of titanium and its alloys by PBF and DED is described, with a specific focus on their use in biomedical devices. The article then covers the density and mechanical properties of both commercially pure titanium and titanium-aluminum-vanadium alloy. Lastly, the challenges and potential of using new titanium-base materials are discussed.
Book Chapter
Powder-Bed Fusion of Polymers
Available to PurchaseSeries: ASM Handbook
Volume: 23A
Publisher: ASM International
Published: 12 September 2022
DOI: 10.31399/asm.hb.v23A.a0006883
EISBN: 978-1-62708-392-8
... Abstract According to International Organization for Standardization (ISO)/ASTM International 52900, additive manufacturing (AM) can be classified into material extrusion, material jetting, vat photo polymerization, binder jetting, sheet lamination, powder-bed fusion (PBF), and directed-energy...
Abstract
According to International Organization for Standardization (ISO)/ASTM International 52900, additive manufacturing (AM) can be classified into material extrusion, material jetting, vat photo polymerization, binder jetting, sheet lamination, powder-bed fusion (PBF), and directed-energy deposition. This article discusses the processes involved in polymer powder 3D printing using laser fusion/ sintering and fusing agents and energy, as well as the thermally fused PBF. It provides information on polymer powder parameters and modeling, the powder-handling system, powder characterization, the flowability of powder feedstock, and polymer part characteristics. The article describes the types of polymers in PBF, the processes involved in powder recycling, and the prospects of PBF in AM. In addition, the biomedical application of polyether ether ketone (PEEK) is also covered.
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Illustrated overview of seven additive manufacturing process categories for...
Available to PurchasePublished: 30 June 2023
jetting. (f) Directed-energy deposition (DED). TIG, tungsten inert gas; GMAW, gas metal arc welding. (g) Sheet lamination. LOM, laminated object manufacturing
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Various additivemanufacturing (AM) techniques used for fabrication of medic...
Available to Purchase
in Material Aspects of Additively Manufactured Medical Devices
> Additive Manufacturing in Biomedical Applications
Published: 12 September 2022
Fig. 8 Various additivemanufacturing (AM) techniques used for fabrication of medical devices. Directed-energy deposition and sheet lamination are not presented in the graph because no relevant articles were found using these techniques. The percentage of different AM techniques was based
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Typical laminations blanked and pierced from electrical sheet. (a) Laminati...
Available to PurchasePublished: 01 January 2006
Fig. 1 Typical laminations blanked and pierced from electrical sheet. (a) Laminations for rotating electrical machinery are blanked and pierced in single-station dies ( Fig. 3 ) or progressive dies ( Fig. 4 ). Slots can also be made in precut blanks, one at a time, with notching dies. (b
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Laminations in rolled steel sheet resulting from insufficient cropping of t...
Available to PurchasePublished: 01 January 2005
Fig. 33 Laminations in rolled steel sheet resulting from insufficient cropping of the pipe from the top of a conventionally cast ingot. Courtesy of V. Demski, Teledyne Rodney Metals
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Laminations in rolled steel sheet resulting from insufficient cropping of t...
Available to PurchasePublished: 01 January 2002
Fig. 9 Laminations in rolled steel sheet resulting from insufficient cropping of the pipe from the top of a conventionally cast ingot. Courtesy of V. Demski, Teledyne Rodney Metals
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Image
Typical laminations blanked and pierced from electrical sheet. (a) Laminati...
Available to PurchasePublished: 01 December 1998
Fig. 14 Typical laminations blanked and pierced from electrical sheet. (a) Laminations for rotating electrical machinery are blanked and pierced in single-station dies ( Fig. 15 ) or progressive dies ( Fig. 16 ). Slots can also be made in precut blanks, one at a time, with notching dies. (b
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Published: 01 November 1995
Book Chapter
Deformation Processes in Additive Manufacturing
Available to PurchaseSeries: ASM Handbook
Volume: 24
Publisher: ASM International
Published: 15 June 2020
DOI: 10.31399/asm.hb.v24.a0006572
EISBN: 978-1-62708-290-7
... and their applications are discussed below. Ultrasonic Additive Manufacturing In the ultrasonic additive manufacturing (UAM) process, metal foils are bonded together layer by layer, making it a sheet lamination tprocess. The deposited foils are typically cut to shape in between layers, making the process a hybrid...
Abstract
The majority of currently used additive manufacturing (AM) processes are solidification based (SAM). Another class of AM processes consists of those that rely on deformation (DAM) to place material instead of solidification. Although SAM processes are much more widely used, as research and development continues in DAM processes, they are becoming increasingly attractive, especially for the AM of metals. This article discusses some of the more widely used DAM processes, namely ultrasonic additive manufacturing, cold spray process, and friction stir welding, focusing on their applications, advantages, and limitations.
Book Chapter
Roll Welding
Available to PurchaseSeries: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001380
EISBN: 978-1-62708-173-3
... tabulated. The article concludes with information on cladding of metals by strip roll welding. cladding dissimilar metals heat exchangers pack rolling roll welded clad laminates roll welding strip roll welding weldability ROLL WELDING (ROW) is a process in which two or more sheets...
Abstract
Roll welding (ROW) is a process in which two or more sheets or plates are stacked together and then passed through the rolls until sufficient deformation has occurred to produce solid-state welds. This article begins with a process description of two modes of roll welding, including pack rolling. It describes a patented roll welding process for fabrication of heat exchangers. The article presents a table showing the typical properties of common roll welded clad laminates. The relative weldability of selected dissimilar metals and alloys roll welded into clad-laminate form are also tabulated. The article concludes with information on cladding of metals by strip roll welding.
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