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Series: ASM Handbook
Volume: 13A
Publisher: ASM International
Published: 01 January 2003
DOI: 10.31399/asm.hb.v13a.a0003675
EISBN: 978-1-62708-182-5
... Abstract This article begins with a discussion on the corrosion characteristics of unalloyed magnesium and two major magnesium alloy systems. It shows the effects of iron and 13 other elements on the saltwater corrosion performance of magnesium in binary alloys with increasing levels...
Abstract
This article begins with a discussion on the corrosion characteristics of unalloyed magnesium and two major magnesium alloy systems. It shows the effects of iron and 13 other elements on the saltwater corrosion performance of magnesium in binary alloys with increasing levels of the individual elements. The article illustrates the effect of increasing iron, nickel, and copper contamination on the standard ASTM B 117 salt-spray performance of the die-cast AZ91 test specimens as compared to the range of performance observed for cold-rolled steel and die-cast aluminum alloy 380 samples. It discusses the effect of heat treating and cold working on the corrosion rates of the die-cast AZ91 alloy. The article concludes with a description on the causes of corrosion failures in magnesium alloys.
Image
Published: 01 January 2006
Fig. 11 Corrosion around an aluminum floorboard mounting hole due to saltwater intrusion. Courtesy of J. Whitfield, Naval Air Depot—Cherry Point
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Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003139
EISBN: 978-1-62708-199-3
... that is encountered usually is a result of improper design or application or inadequate protective finish. Metallurgical Factors Chemical Composition Figure 1 shows the effects of 14 elements on the saltwater corrosion performance of magnesium in binary alloys with increasing levels of the individual...
Abstract
This article discusses the effects of heavy metal impurities, environmental factors, the surface condition (such as as-cast, treated, and painted), and the assembly practice on the corrosion resistance of a magnesium or a magnesium alloy part. It provides information on stress-corrosion cracking and galvanic corrosion of magnesium alloys, as well as the surface protection of magnesium assemblies achieved by inorganic surface treatments.
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Published: 01 January 2006
Fig. 1 Effect of flow rate, temperature, and oxygen on corrosion rate of steel in saltwater. Source: Ref 16
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Published: 01 January 2005
Fig. 10 Stress-number of cycles fatigue curves for Ti-6Al-4V in air and saltwater at 24 and 100 °C (75 and 212 °F), indicating excellent resistance to corrosion fatigue. Source: Ref 68 , 69
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Published: 01 January 2005
manual would caution against such use and would recommend thorough washing after use for preventive maintenance. Corrosion form and mechanism Uniform corrosion, saltwater Material Ferrous metal, coated carbon steel Product form 4 by 4 vehicle
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Published: 01 January 2002
Fig. 4 Failed aluminum brass condenser tube from a saltwater heat exchanger. The tube failed from pitting caused by hydrogen sulfide and chlorides in the feedwater. (a) Cross section of tube showing deep pits and excessive metal wastage. 2 3 4 ×. (b) Higher magnification view of a pit
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in Failure Analysis of Heat Exchangers
> Analysis and Prevention of Component and Equipment Failures
Published: 30 August 2021
Fig. 4 Failed aluminum brass condenser tube from a saltwater heat exchanger. The tube failed from pitting caused by hydrogen sulfide and chlorides in the feedwater. (a) Cross section of tube showing deep pits and excessive metal wastage. Original magnification: 2.75×. (b) Higher-magnification
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Image
Published: 01 June 2024
Fig. 14 Secondary electron SEM fractograph examples of fluting fracture features. (a) Flutes and cleavage resulting from mechanical overload of a Ti-0.35O alloy. (b) Flutes and cleavage resulting from stress-corrosion cracking in a β-annealed Ti-8Al-1Mo-1V alloy in methanol. (c) Flutes
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Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004139
EISBN: 978-1-62708-184-9
..., and microbiologically induced. Boats are composite structures, consisting of a variety of dissimilar metals and other materials, all exposed or immersed in one of the most efficient of electrolytes, water, especially saltwater. Corrosion may be enhanced by stray currents from shipboard electrical and electronic systems...
Abstract
This article focuses on the corrosion and deterioration of components on recreational and small workboats. It discusses the materials selection and corrosion control for the components. These components include hulls, fittings, fasteners, metal deck gear, winches, backing plates, lifeline supports, inboard engines, cooling systems, propulsion systems, electrical and electronic systems, plumbing systems, masts, spars, and rigging.
Book: Thermal Spray Technology
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005709
EISBN: 978-1-62708-171-9
... Abstract Corrosion of marine- and land-based infrastructure is of major concern and its control forms an important objective. Thermal spray coatings (TSCs) are widely used for corrosion protection. This article focuses on two types of TSCs: cathodic or noble coatings and anodic or sacrificial...
Abstract
Corrosion of marine- and land-based infrastructure is of major concern and its control forms an important objective. Thermal spray coatings (TSCs) are widely used for corrosion protection. This article focuses on two types of TSCs: cathodic or noble coatings and anodic or sacrificial coatings. It describes the factors affecting the performance of sacrificial TSCs in atmospheric and immersion environments. The article provides information on the applications of sacrificial TSCs, non-sacrificial coatings, and sealants/top coats, and exemplifies the use of sacrificial TSCs on structures for corrosion protection.
Book: Corrosion: Materials
Series: ASM Handbook
Volume: 13B
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v13b.a0003820
EISBN: 978-1-62708-183-2
... environment. When these are lacking, accelerated corrosion tests, such as alternate (intermittent) immersion in saltwater or salt spray, are often used to compare the corrosion resistance of magnesium alloys to each other and to other metals. In addition, such tests are used to examine the relative merits...
Abstract
This article begins with a discussion on the environmental factors that induce corrosion in magnesium alloys. It reviews the factors that determine the severity of different forms of localized corrosion, namely, galvanic corrosion, corrosion fatigue, and stress-corrosion. The article discusses corrosion protection in magnesium assemblies and the protective coating systems used in corrosion protection practices. Protection schemes for specific applications and the production of novel magnesium alloys with improved corrosion resistance are also reviewed. The article concludes with a discussion on the corrosion of bulk vapor-deposited alloys and magnesium-matrix composites.
Book Chapter
Series: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006707
EISBN: 978-1-62708-210-5
...%. Magnesium in solid solution increases high-temperature flow stress and severely reduces ductility during hot forming (rolling, extrusion, and forging). Alloys in this series possess good resistance to corrosion in marine atmospheres and even saltwater. However, they can be subject to intergranular...
Abstract
This article provides an overview of key metallurgy, properties, and applications of the non-heat-treatable 5xxx series of aluminum alloys. It also shows the relationships between some of the more commonly used alloys in the 5xxx series.
Series: ASM Handbook
Volume: 2
Publisher: ASM International
Published: 01 January 1990
DOI: 10.31399/asm.hb.v02.a0001074
EISBN: 978-1-62708-162-7
... characteristics AZ91D Most commonly used die casting alloy. Good strength at room temperature, good castability, good atmospheric stability, excellent saltwater corrosion resistance AM60B Good elongation and toughness, excellent saltwater corrosion resistance, good yield and tensile properties AS21X1...
Abstract
Magnesium and magnesium alloys are used in a wide variety of structural and nonstructural applications. This article provides information on selection and application of magnesium and magnesium alloys, mainly, casting alloys and wrought alloys. It also provides tabulated data for the composition, properties of these alloys, including compressive strength, bearing strength, shear strength, hardness, wear resistance, and fatigue strength. The article describes the selection of product forms (castings, extrusions, forgings) for structural applications which is based on mechanical property requirements, cost, availability, and fabricability. It also discusses the types of inserts used in magnesium. The article also deals with the joining of magnesium alloys by welding, adhesive bonding, and riveting. It concludes by describing the formability and machinability of magnesium and magnesium alloys, and explains the role of magnesium in design and weight reduction.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003478
EISBN: 978-1-62708-195-5
... be resistant to saltwater corrosion or maintenance costs will be high. Fig. 9 Typical aircraft plate fin heat exchanger. Courtesy of SPARTA/Hamilton Standard For the lower-temperature heat exchangers with air fluids, carbon-carbon may be the ideal material. It has a high thermal conductivity...
Abstract
This article presents an overview of the material properties of carbon-carbon composites. It provides information on the applications of carbon-carbon composites in electronic thermal planes, spacecraft thermal doublers, spacecraft thermal shields, spacecraft radiators, and aircraft heat exchangers.
Series: ASM Handbook
Volume: 13A
Publisher: ASM International
Published: 01 January 2003
DOI: 10.31399/asm.hb.v13a.a0003693
EISBN: 978-1-62708-182-5
... coatings are extensively used for steel protection on bridges and highway structures, chemical and petrochemical plants, sewage and water treatment, and any area where freshwater or saltwater corrosion, mild fumes, and high humidity and resultant corrosion is a problem. Zinc-rich coatings can...
Abstract
This article describes the characteristics of zinc-rich coatings that can be subcategorized according to the type of binder material used. It discusses the formulations of zinc-rich coatings with organic binders. The three major groups of inorganic zinc-rich coatings categorized by the Society for Protective Coatings are also discussed. These include postcured water-based alkali metal silicates, self-cured water-based alkali metal silicates, and self-cured solvent-based alkyl silicates. The article concludes with information on comparisons of inorganic with organic zinc-rich coatings.
Series: ASM Handbook
Volume: 13A
Publisher: ASM International
Published: 01 January 2003
DOI: 10.31399/asm.hb.v13a.a0003674
EISBN: 978-1-62708-182-5
... by work hardening and are produced primarily as sheet and plate. Several of the alloys that are produced as drawn wire are used in the production of window screens and as weld filler. The magnesium additions generally improve the corrosion resistance of these alloys, especially in saltwater. The 5 xxx...
Abstract
This article addresses the general effects of the composition, mechanical treatment, surface treatment, and processing on the corrosion resistance of aluminum and aluminum alloys. There are five major alloying elements: copper, manganese, silicon, magnesium, and zinc, which significantly influence the properties of aluminum alloys. There are organic coatings or paints that provide a barrier between a corrosive environment and aluminum surface. Inorganic coatings, including claddings, and enhanced oxides, such as anodized films, Boehmite films, and conversion coatings also help in corrosion prevention. The article assists in the information on selection of fabrication operations, as they play an important role in corrosion resistance.
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003138
EISBN: 978-1-62708-199-3
... in combination with excellent castability and saltwater corrosion resistance. The excellent corrosion resistance of high-purity AZ91D is essentially the result of controlling the impurity level of three critical contaminants: iron, nickel, and copper. High-purity AZ91D alloy has replaced less-pure AZ91B...
Abstract
Magnesium and magnesium alloys have been employed in a wide variety of structural applications because of their favorable combination of tensile strength, elastic modulus, and low density. Providing a brief section on occurrence, production, and uses of magnesium, this article describes alloy and temper designations of cast and wrought magnesium alloys. The role of mechanical properties and fabrication characteristics in selection of product forms for structural applications is covered. The article explores the use of magnesium alloys as a substitution for heavier metals such as steel and aluminum alloys to reduce weight in structural parts.
Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004127
EISBN: 978-1-62708-184-9
..., and hydraulic fluids Exposure to salt spray, saltwater, and other corrosive materials Cleaning compounds and detergents used for washing aircraft work by dissolving soluble soils, emulsifying oily soils, and suspending solid soils. Moderately alkaline cleaners of pH<10 are used and procured under...
Abstract
This article describes the influences of the operational environments of U.S. Navy aircraft during corrosion-control process. The most widely used materials in airframe structures and components, such as aluminum, steel, titanium, and magnesium alloy systems, are reviewed. The article provides information on the inspections steps, corrosion-control issues, and corrosion-prevention strategies for naval aircraft. It contains a table that lists typical locations of corrosion on the aircraft. The article also provides examples of aircraft corrosion damage.
Book: Thermal Spray Technology
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005739
EISBN: 978-1-62708-171-9
..., in three-year atmospheric saltwater beach corrosion studies, the performance of HVOF WC/17Co coatings on 4340 steel was significantly better than that of EHC coatings. Based on these results and those from tests conducted outside the HCAT program, it was generally concluded that the corrosion performance...
Abstract
High-velocity oxyfuel (HVOF)-applied thermal spray coatings are viable candidates for replacement of hard chrome in numerous applications. HVOF thermal spraying can be used to deposit both metal alloy and cermet coatings that are dense and highly adherent to all the commonly used base metals in airframe structures. This article summarizes the results of materials and component testing. It also presents a cost/benefit analysis of HVOF WC/17Co and WC/10Co4Cr coatings on aircraft landing gear components.
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